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2001 Yamaha YFM Wolverine 350 Service Repair Manual Download PDF

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This manual provides comprehensive information for the 2001 Yamaha YFM Wolverine 350, a versatile All-Terrain Vehicle (ATV) designed for both recreational riding and utility tasks. Known for its reliable, torquey...
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2001 Yamaha YFM Wolverine 350 Service Repair Manual Download PDF2001 Yamaha YFM Wolverine 350 Service Repair Manual Download PDF2001 Yamaha YFM Wolverine 350 Service Repair Manual Download PDF2001 Yamaha YFM Wolverine 350 Service Repair Manual Download PDF
This manual provides comprehensive information for the 2001 Yamaha YFM Wolverine 350, a versatile All-Terrain Vehicle (ATV) designed for both recreational riding and utility tasks. Known for its reliable, torquey internal combustion engine and robust construction, the YFM Wolverine 350 offers a comfortable riding position and dependable performance. Key features include independent double wishbone front suspension and a swingarm rear suspension, providing a stable and capable platform for various terrains. This model, chassis code YFM350ER, represents a solid choice for riders seeking a durable and capable ATV. This Service Repair Manual is your essential guide to maintaining and repairing the 2001 Yamaha YFM Wolverine 350. It covers all critical systems, including detailed engine overhaul procedures, fuel system maintenance, transmission servicing, electrical system diagnostics with wiring diagrams, chassis and frame inspection, and braking system repair. The manual also includes essential maintenance schedules, troubleshooting guides with diagnostic flowcharts, and step-by-step instructions for repairs and rebuilds. With high-resolution, searchable, and printable content, this English-language manual is designed to assist owners and technicians in ensuring the longevity and optimal performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM Wolverine 350
Year:
2001
Vehicle Type:
All-Terrain Vehicle (ATV)
Engine Type:
Internal Combustion
Codes
Chassis Code:
YFM350ER
👋 Introduction
Market Position
Category:
Utility ATV
Target User:
Recreational riders, utility users, farm work
Competitive Analysis
Competitors:
Honda FourTrax 350, Suzuki QuadSport Z400, Kawasaki Bayou 300
Key Features
Features:
Reliable, torquey engine, comfortable riding position, robust suspension, selectable 2WD/4WD (depending on sub-model)
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Downloadable PDF
Digital Quality:
High-resolution, searchable text, printable pages
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, troubleshooting, diagnosis, performance tuning
Fuel System:
Carburetor disassembly, cleaning, adjustment, fuel pump, fuel lines
Transmission:
Clutch, gearbox, final drive, lubrication, repair
Electrical System:
Ignition system, lighting, battery, charging system, starter, wiring diagrams
Chassis And Frame:
Frame inspection, steering, suspension, wheels, hubs
Braking System:
Front and rear brake caliper service, hydraulic system, bleeding, pad replacement
Cooling System:
Radiator, fan, coolant, hoses, thermostat (if applicable)
Exhaust System:
Muffler, exhaust pipes, gaskets, inspection
Body And Trim:
Body panel removal, installation, seat, fenders, handlebars
Procedures Included
Maintenance:
Regular service checks, lubrication, filter changes, spark plug replacement
Troubleshooting:
Diagnostic flowcharts, common problem identification and solutions
Repair:
Step-by-step repair instructions for all major components
Rebuild:
Comprehensive engine and transmission rebuild procedures
Installation:
Instructions for accessory installation and component replacement
Technical Depth
Depth:
Factory-level diagnostic procedures, detailed torque specifications, electrical schematics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution, suitable for professional printing
Searchable:
Yes
Printable:
Yes
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Make:
Yamaha
Engine Model:
3GD
Engine Displacement:
348cc
Engine Bore X Stroke:
83mm x 64.5mm
Engine Configuration:
Air-cooled, 4-stroke, SOHC, 2-valve
Engine Compression Ratio:
8.7:1
Engine Power:
Approximately 19 hp @ 5500 rpm (estimated, factory figures vary)
Engine Torque:
Approximately 20 lb-ft @ 4500 rpm (estimated)
Fuel System
Fuel Delivery:
Mikuni BNS32 carburetor
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher
Oil Capacity:
1.9 L (2.0 US qt) with oil filter change
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug:
NGK CR7E (or equivalent)
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed semi-automatic with reverse
Clutch Type:
Wet, multiple-disc
Drive Type:
Shaft drive to rear wheels, optional 4WD system
Features
Gear Ratios:
Refer to manual for specific gear ratios
Lubrication
Transmission Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG
Transmission Oil Capacity:
0.8 L (0.85 US qt)
📐 Dimensions
Exterior
Length:
1,960 mm (77.2 in)
Width:
1,095 mm (43.1 in)
Height:
1,120 mm (44.1 in)
Wheelbase:
1,235 mm (48.6 in)
Ground Clearance:
260 mm (10.2 in)
Weights
Dry Weight:
232 kg (511 lbs)
Fuel Capacity:
14 L (3.7 US gal)
Suspension
Front Suspension Type:
Independent double wishbone
Front Suspension Travel:
150 mm (5.9 in)
Rear Suspension Type:
Swingarm with single shock absorber
Rear Suspension Travel:
160 mm (6.3 in)
Wheels And Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Front Wheel Size:
12x7.0
Rear Wheel Size:
12x8.0
Bolt Pattern:
4x110mm
🛡️ Safety Features
Ratings
Safety Standards:
Manufactured to meet relevant ATV safety standards of the time.
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Lighting:
Dual 30W headlights, 8W taillight/stoplight
Controls:
Handlebar steering with comfortable grips
💡 Technology Features
Infotainment
Display:
Basic LCD meter with speed, odometer, trip meter, neutral indicator, reverse indicator
Driver Assistance
Features:
Not applicable for this model year and type
Connectivity
Features:
Not applicable
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months
Spark Plug Replacement:
Every 5,000 km (3,000 miles) or 24 months
Valve Clearance Check:
Every 5,000 km (3,000 miles) or 24 months
Brake Fluid Check:
Every 1,000 km (600 miles) or 6 months
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 20W-40 API SG
Transmission Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG
Brake Fluid:
DOT 3 or DOT 4
Coolant:
Not applicable (air-cooled)
Known Issues
Common Problems:
Carburetor clogging due to fuel varnish, occasional starter motor issues, wear on suspension bushings
Preventative Measures:
Regular fuel stabilizer use, consistent maintenance schedule, proper storage
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation is a Japanese manufacturer of motorcycles, marine products, and other motorized products.
Model Evolution
Predecessors:
The Wolverine line evolved from Yamaha's earlier ATV models, building on proven engine and chassis designs.
Updates:
The 2001 model year saw refinements over previous iterations, focusing on reliability and user comfort.
Production
Production Period:
The YFM350 Wolverine was produced for several years, with the 2001 model being a part of its established production run.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2001 YFM Wolverine 350 are not widely documented, it was generally well-regarded for its reliability and utility in its class.
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