Yamaha YFM350X Bruin Wolverine 350 & YFM400FA Kodiak Complete Workshop Service Repair Manual 2003 2004 2005 2006 2007 2008 2009

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

This manual covers the YFM350X Bruin Wolverine 350 and YFM400FA Kodiak models for the years 2003 through 2009. These ATVs are known for their robust engineering, reliability, and capability in...

15 people are viewing this right now

Typ: Atv

Anbieter:

Art.-Nr: 89435

Stichworte: 2003 2004 2005 2006 2007 2008 2009 ATV Bruin Models Powersports Yamaha YFM350X Bruin Wolverine 350 YFM400FA Kodiak

Produktvarianten

Beschreibung

This manual covers the YFM350X Bruin Wolverine 350 and YFM400FA Kodiak models for the years 2003 through 2009. These ATVs are known for their robust engineering, reliability, and capability in various off-road conditions, reflecting a long-standing legacy in the powersports industry. The Bruin and Kodiak series are designed for both utility and recreational purposes, offering dependable performance for a wide range of applications. This comprehensive workshop service repair manual provides detailed instructions and specifications essential for the maintenance, diagnosis, and repair of your ATV. It covers all major systems, including engine, transmission, drivetrain, suspension, braking, and electrical systems, offering step-by-step procedures for routine maintenance, component overhauls, and troubleshooting. This resource is invaluable for owners, DIY mechanics, and professional technicians seeking to ensure their vehicles operate at peak performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFM350X Bruin Wolverine 350 & YFM400FA Kodiak

Model Years Covered:

2003, 2004, 2005, 2006, 2007, 2008, 2009

Codes

Product Identifier:

YFM350X_YFM400FA_2003_2009_Workshop_Manual

👋 Introduction

Market Position

Target Audience:

Owners, DIY mechanics, and professional service technicians working on Yamaha YFM350X Bruin Wolverine 350 and YFM400FA Kodiak ATVs.

Value Proposition:

Provides essential information for maintaining, diagnosing, and repairing these specific Yamaha ATV models, enabling cost savings and ensuring proper operation.

Competitive Analysis

Competitors:

Other service manuals or repair guides for the same model years and platforms.

Key Features

Comprehensiveness:

Covers all aspects of vehicle repair and maintenance for the specified model years.

Practicality:

Digital format allows for easy access, searching, and printing of relevant sections.

📋 Manual Details

Coverage Areas

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

PDF Download

Page Count

Estimated Page Count:

N/A (Downloadable Digital Format)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine assembly, disassembly, inspection, repair, tuning, oil, cooling, lubrication, carburetor, fuel injection (if applicable), ignition, exhaust.

Transmission Systems:

Clutch operation, gear shifting mechanisms, transmission disassembly and reassembly, lubrication, internal components.

Drivetrain Systems:

Drive shafts, differentials, CV joints, hubs, wheel bearings, final drive maintenance.

Suspension Systems:

Front and rear suspension components, shock absorbers, A-arms, bushings, springs, adjustment, repair.

Braking Systems:

Hydraulic brake system, master cylinder, brake lines, calipers, brake pads, brake discs, bleeding, adjustment.

Electrical Systems:

Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, wiring diagrams, fuses, relays.

Fuel Systems:

Fuel tank, fuel lines, fuel pump, carburetor overhaul (for applicable models), fuel filter replacement.

Frame And Body:

Chassis components, body panels, plastics, seat, handlebars, fenders, mounting hardware.

Procedures Included

Maintenance Procedures:

Routine maintenance checks, oil changes, filter replacements, spark plug servicing, chain adjustment, lubrication points.

Troubleshooting Guides:

Diagnostic procedures for common performance issues, electrical faults, starting problems, and mechanical failures.

Repair Procedures:

Detailed step-by-step instructions for component removal, installation, and repair for all major systems.

Overhaul Procedures:

Complete rebuild procedures for engines, transmissions, and other complex mechanical assemblies.

Technical Specifications:

Torque specifications, clearances, fluid capacities, electrical values, engine timing, maintenance intervals.

Technical Depth

Depth Of Coverage:

Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and troubleshooting.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text within the PDF.

Print Quality

Graphic Quality:

High-resolution diagrams and illustrations, suitable for printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Yfm350X Bruin Wolverine Engine Type:

Air-cooled, 4-stroke, SOHC, 2-valve

Yfm350X Bruin Wolverine Displacement:

348cc

Yfm400Fa Kodiak Engine Type:

Air-cooled, 4-stroke, SOHC, 2-valve

Yfm400Fa Kodiak Displacement:

398cc

Performance

Bore X Stroke Yfm350X:

83.0 mm x 64.5 mm

Bore X Stroke Yfm400Fa:

92.0 mm x 73.6 mm

Compression Ratio Yfm350X:

9.2:1

Compression Ratio Yfm400Fa:

8.8:1

Fuel System

Carburetor Yfm350X:

Mikuni BSR33/1 (single carburetor)

Carburetor Yfm400Fa:

Mikuni BSR38/1 (single carburetor)

Fuel Type:

Unleaded gasoline, minimum 87 octane

Engine Oil

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher

Oil Capacity W Filter Change Yfm350X:

Approx. 2.0 L (2.1 US qt)

Oil Capacity W Filter Change Yfm400Fa:

Approx. 2.2 L (2.3 US qt)

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 5-speed forward, 1 reverse with automatic clutch

Clutch Type:

Wet, multiple-disc, automatic centrifugal clutch

Final Drive:

Shaft drive, enclosed lubricated chain

Features

Gear Shifting Mechanism:

Foot-operated, 1-N-2-3-4-5

Fluid Specifications

Transmission Oil Type:

Yamalube Gear Oil 80W API GL-4 or equivalent

Fluid Capacities

Transmission Oil Capacity Yfm350X:

Approx. 0.8 L (0.85 US qt)

Transmission Oil Capacity Yfm400Fa:

Approx. 0.8 L (0.85 US qt)

📐 Dimensions

Exterior

Overall Length Yfm350X:

Approx. 1845 mm (72.6 in)

Overall Width Yfm350X:

Approx. 1110 mm (43.7 in)

Overall Height Yfm350X:

Approx. 1080 mm (42.5 in)

Wheelbase Yfm350X:

Approx. 1205 mm (47.4 in)

Ground Clearance Yfm350X:

Approx. 230 mm (9.1 in)

Weights

Dry Weight Yfm350X:

Approx. 228 kg (503 lbs)

Fuel Capacity:

Approx. 10 L (2.6 US gal)

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet relevant industry safety standards for ATVs. Manual will detail specific safety precautions.

Active Features

Braking System:

Hydraulic disc brakes front and rear, offering robust stopping power.

Lighting System:

Headlights and taillight for visibility during operation.

Passive Features

Frame Construction:

Steel frame providing structural integrity.

Ergonomics:

Designed for rider control and comfort during operation.

💡 Technology Features

Infotainment

Infotainment System:

Not applicable for this model range. These are utility/recreational ATVs focused on performance and durability.

Driver Assistance

Driver Assistance Features:

None typically equipped on these models. Focus is on mechanical and electrical systems.

Connectivity

Connectivity Options:

Not applicable.

🔧 Maintenance

Service Intervals

Initial Service:

Recommended at 100-hour or 600-mile interval (Refer to manual for precise schedule).

Engine Oil Change Interval:

Every 100 hours or 6 months, whichever comes first.

Air Filter Cleaning:

Check and clean every 10-20 hours of operation, depending on conditions.

Spark Plug Service:

Inspect and gap every 100 hours or 6 months.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid

Coolant Type:

Mixture of high-quality ethylene glycol based antifreeze and water (50/50 ratio) for air-cooled engines (no coolant specified for these models; manual will confirm if any specific coolant is required for certain components).

Known Issues

Common Wear Items:

Brake pads, tires, suspension bushings, drive chain/sprockets, battery.

Carburetor Issues:

Can be prone to clogging from debris or stale fuel if not maintained; requires regular cleaning and adjustment.

Electrical Connections:

Corrosion in electrical connectors due to exposure to elements is a possibility; manual will guide on inspection and cleaning.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long-standing reputation for producing reliable and capable off-road vehicles, including the highly successful ATV line.

Model Evolution

Bruin Wolverine Lineage:

The Wolverine and Bruin models represent Yamaha's commitment to the utility and recreational ATV market, evolving over years to meet rider demands.

Production

Manufacturing Origin:

Typically manufactured by Yamaha Motor Corporation, with assembly locations varying but often in Japan or North America.

🏆 Awards & Recognition

Recognitions

Market Reputation:

The Yamaha Bruin and Kodiak lines are generally well-regarded for their reliability, power, and off-road capability within their respective classes.

Ratings

Consumer Reviews:

Generally positive for durability and performance; specific awards not typically highlighted for these utility-focused models.

Certifications

Manual Certification:

Produced to provide accurate and reliable service information as per automotive industry standards.