Systems Covered:
Engine, Fuel System, Ignition System, Clutch, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Chassis, Bodywork, Troubleshooting, Specifications
Type:
Complete Official Factory Service / Repair / Workshop Manual
Shipping:
No shipping cost, instant download.
Money Back:
Full money-back guarantee offered.
Engine Mechanical:
Engine assembly, disassembly, cylinder head, valve train, camshaft, pistons, connecting rods, crankshaft, oil pump, lubrication system, cylinder block.
Fuel System:
Carburetor (Mikuni BSR42), fuel pump, fuel filter, fuel lines, fuel tank, vacuum operation.
Ignition System:
CDI ignition system, ignition coil, spark plugs (NGK CR7E), timing, troubleshooting.
Transmission:
Automatic transmission (CVT), gear ratios, drive belts, clutch, internal components, maintenance, troubleshooting.
Drivetrain:
Front and rear differentials, driveshafts, CV joints, wheel hubs, axle shafts, sealed bearing units.
Suspension:
Front independent suspension (double wishbone), rear independent suspension (dual A-arm), shock absorbers, springs, adjustment, maintenance.
Steering:
Handlebar steering, tie rods, steering knuckles, universal joints, maintenance, adjustment.
Brakes:
Front and rear hydraulic disc brakes, brake calipers, brake pads, brake lines, master cylinders, fluid specifications, bleeding procedure, maintenance.
Electrical System:
Wiring harness, battery, charging system (stator, rectifier/regulator), lighting, starter motor, switches, fuses, wiring diagrams.
Chassis And Bodywork:
Frame, body panels, fenders, racks, seat, handlebars, footrests, decals, fasteners, torque specifications.
Instrumentation:
Dashboard indicators, meter functions, troubleshooting of meter issues.
Emission Controls:
Information on emission control systems and their maintenance.
Maintenance:
Regular maintenance checks, oil changes, filter replacements, spark plug service, brake fluid changes, lubrication, valve adjustments, drive belt inspection and replacement.
Troubleshooting:
Systematic diagnostic procedures for engine performance issues, starting problems, electrical faults, brake malfunctions, and drivetrain issues.
Repair And Rebuild:
Complete instructions for engine overhaul, transmission repair, suspension component replacement, brake system overhaul, and electrical component repair.
Technical Specifications:
Detailed specifications for all components, including torque values, clearances, fluid capacities, electrical resistance, and diagnostic parameters.
Diagnostic Charts:
Includes detailed troubleshooting flowcharts for various common and uncommon problems.
Torque Specifications:
Provides specific torque values for all fasteners and critical components to ensure proper assembly and prevent damage.
Wiring Diagrams:
Includes comprehensive electrical wiring diagrams for easy identification and troubleshooting of the electrical system.
Exploded Views:
Features detailed exploded view diagrams for all major assemblies, aiding in part identification and reassembly.
Wheel And Tire Service:
Information on tire replacement, pressure checks, and wheel mounting.
Depth:
Comprehensive. Covers everything from basic maintenance and fluid changes to complete engine rebuilds and advanced electrical system diagnostics.
Type:
Liquid-cooled, 4-stroke, SOHC, 5-valve
Bore X Stroke:
100.0 mm x 84.0 mm
Horsepower:
Approx. 45 hp (estimated at the crankshaft)
Torque:
Approx. 40 lb-ft (estimated at the crankshaft)
Carburetor:
Mikuni BSR42, single carb
Fuel Type:
Unleaded gasoline (87 octane or higher)
Fuel Pump Type:
Mechanical diaphragm type, operated by crankcase pulse.
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SE, SF, SG, SH, SJ)
Oil Capacity:
3.70 US qt (3.5 L) with oil filter replacement
Radiator Fan:
Electric fan
Oil Change:
Every 3,000 km (1,800 miles) or 6 months, whichever comes first.
Air Filter:
Clean every 1,000 km (600 miles) or 6 months; replace as needed.
Spark Plug:
Inspect every 1,000 km (600 miles) or 6 months; replace as needed.
Valve Clearance:
Inspect and adjust every 3,000 km (1,800 miles) or 6 months.
Engine Oil:
Yamalube 4 (or equivalent SAE 10W-40 API SE, SF, SG, SH, SJ)
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Coolant:
Permanent type antifreeze coolant (50% solution with distilled water)
Common Wear Items:
CVT drive belt wear, brake pad and rotor wear, suspension bushings, wheel bearings.
Potential Failures:
Carburetor jetting sensitivity to altitude and modifications, occasional starter solenoid issues.
Spark Plug Part Number:
NGK CR7E (or equivalent)
Oil Filter Part Number:
Yamaha Genuine Part 5JX-13440-00-00 (or equivalent aftermarket)
