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Yamaha YP400 MAJESTY Full Service & Repair Manual 2004-2009

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This manual covers the YP400 MAJESTY, a flagship maxi-scooter produced between 2004 and 2009. Renowned for its comfortable touring capabilities, ample storage, and a powerful 395cc liquid-cooled, fuel-injected engine, the...
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Yamaha YP400 MAJESTY Full Service & Repair Manual 2004-2009
This manual covers the YP400 MAJESTY, a flagship maxi-scooter produced between 2004 and 2009. Renowned for its comfortable touring capabilities, ample storage, and a powerful 395cc liquid-cooled, fuel-injected engine, the YP400 Majesty offered a premium experience in the maxi-scooter segment. Its engineering prioritizes reliability and rider comfort, making it a capable choice for both daily commuting and longer journeys. The robust steel tube frame, combined with advanced features like an optional Anti-lock Braking System (ABS) on select models, underscores commitment to quality and performance in this class of vehicle. This comprehensive Factory Service and Repair Workshop Manual provides detailed, step-by-step instructions for all maintenance, repair, and troubleshooting procedures. It covers every major system, including the engine, CVT transmission, chassis, and electrical components, with hundreds of detailed illustrations and diagrams. The manual is designed to assist owners, independent repair shops, and professional mechanics in maintaining the YP400 MAJESTY to factory standards. Essential information on scheduled maintenance, fluid specifications, diagnostics, special tools, and common wear items is included, ensuring the vehicle remains in optimal condition and performance throughout its lifespan.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YP400 MAJESTY
Year:
2004-2009
Codes
Chassis Code:
YP400 (varies slightly by market and year)
👋 Introduction
Market Position
Segment:
Maxi-scooter segment
Target Audience:
Owners, independent repair shops, professional mechanics seeking comprehensive service information
Competitive Analysis
Competitors:
Suzuki Burgman 400, Honda Forza 300/350 (though Yamaha is a larger displacement competitor), Kymco Xciting 400i
Key Features
Manual Value Proposition:
Factory-level detail, exhaustive coverage for all repairs and servicing, lifetime access, cost-effective alternative to dealership service.
Vehicle Positioning:
The Yamaha YP400 Majesty (also known as the Versity in some markets) was Yamaha's flagship maxi-scooter, offering comfortable touring capabilities, ample storage, and a powerful engine for its class.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service and Repair Workshop Manual
Language:
English (assumed based on product description)
Format:
Digital (PDF, downloadable)
Page Count
Page Count:
Hundreds of pages (specific count not provided, but described as 'very detailed')
📖 Manual Coverage
Systems Covered
Engine System:
Engine disassembly, assembly, troubleshooting, performance tuning, diagnostics, fuel system, lubrication system, cooling system, ignition system, starting and charging system
Transmission System:
CVT (Continuously Variable Transmission) inspection, maintenance, repair, clutch operation, drive belt, torque converter
Chassis System:
Frame inspection, suspension (front and rear), steering system, wheels, tires, braking system (front and rear, hydraulic lines, calipers, master cylinder, pads, rotors)
Electrical System:
Wiring diagrams, lighting system, instrumentation, battery, starter motor, alternator, ignition coil, electrical components testing and troubleshooting, fuses, relays
Bodywork And Trim:
Fairings, panels, seat, storage compartments, luggage rack (if applicable), bodywork removal and installation, cosmetic repairs
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug service, coolant checks and changes, brake fluid replacement, drive belt inspection and replacement, tire pressure checks, lubrication points
Troubleshooting Procedures:
Diagnostic flowcharts, common problems and their solutions, electrical system fault finding, engine performance issues, braking system anomalies
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Includes detailed procedures for engine rebuild, transmission overhaul, brake system service, and electrical component replacement.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including electrical component testing using multimeters, pinpointing electrical faults, and interpreting engine performance parameters.
Rebuild Procedures:
Comprehensive engine and transmission rebuild procedures, including torque specifications, clearances, and assembly sequences.
Diagrams And Illustrations:
Hundreds of detailed photos and exploded diagrams illustrating every component and procedure, crucial for correct assembly and identification.
Special Tools:
The manual would detail any specialized tools required for specific procedures, such as flywheel holders, clutch spring compressors, or torque wrenches with appropriate ranges.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable PDF (assumed for professional manuals)
Print Quality
Print Capability:
Printable (single pages or entire manual)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Device Compatibility
Os Compatibility:
Windows & MAC
Device Support:
Computer, Tablet, Smartphone
Licensing
License Type:
Lifetime use, no expiry, no renewal fees
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, DOHC, 4-valve, single-cylinder
Displacement:
395 cc
Bore X Stroke:
83.0 mm x 73.0 mm (typical, confirm specific model year)
Compression Ratio:
10.0:1 (typical, confirm specific model year)
Performance
Horsepower:
Approx. 28.4 HP @ 6,000 RPM (typical, confirm specific model year)
Torque:
Approx. 36.4 Nm @ 5,250 RPM (typical, confirm specific model year)
Fuel System
Fuel Delivery:
Fuel Injection (throttle body size typically 42mm)
Fuel Type:
Unleaded gasoline (minimum octane rating typically 87)
Lubrication System
Oil Type:
Yamalube (or equivalent) 10W-40 API SG or higher (confirm specific model year for exact spec)
Oil Capacity:
Approx. 1.7 L (without filter change), 1.8 L (with filter change) (confirm specific model year for exact spec)
Cooling System
Coolant Type:
Yamaha's Super Coolant (or equivalent) 50/50 mixture of ethylene glycol and deionized water
Coolant Capacity:
Approx. 1.0 L (confirm specific model year for exact spec)
🔧 Transmission
Standard
Transmission Type:
Automatic, V-belt type (CVT)
Drive System:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
Transmission Fluid Type:
Yamaha Gear Oil (or equivalent) SAE 80 API GL-4 (confirm specific model year for exact spec)
Transmission Fluid Capacity:
Approx. 0.22 L (confirm specific model year for exact spec)
📐 Dimensions
Exterior
Overall Length:
Approx. 2,235 mm (confirm specific model year)
Overall Width:
Approx. 775 mm (confirm specific model year)
Overall Height:
Approx. 1,400 mm (confirm specific model year)
Seat Height:
Approx. 780 mm (confirm specific model year)
Weights
Dry Weight:
Approx. 176 kg (confirm specific model year)
Wet Weight:
Approx. 187 kg (confirm specific model year)
Maximum Load Capacity:
Typically around 180-200 kg, including rider and cargo (confirm specific model year)
Fuel Tank Capacity:
Approx. 14 L (confirm specific model year)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle/Scooter safety is generally assessed differently than cars, focusing on rider protection and vehicle stability)
Active Features
Braking System:
Front: Dual disc brakes, Rear: Single disc brake. ABS (Anti-lock Braking System) may be optional on certain models/years.
Lighting:
Halogen headlights, LED taillight and brake light (depending on year and market)
Passive Features
Chassis Construction:
Steel tube frame for rigidity and stability.
Windscreen:
Adjustable or fixed windscreen for rider comfort and protection from elements.
💡 Technology Features
Infotainment
Dashboard:
Digital and analog combination meter cluster, providing speed, RPM, fuel level, coolant temperature, odometer, trip meter, clock, and indicator lights.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) available on some market variants, enhancing braking safety.
Connectivity
Charging Port:
Some models may feature a 12V power outlet for charging devices (confirm specific year/market).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 4,000 km or 4 months, whichever comes first (typical, confirm specific model year).
Oil Filter Replacement:
Every 8,000 km or 8 months, coinciding with every second oil change (typical, confirm specific model year).
Spark Plug Replacement:
Every 12,000 km or 12 months (typical, confirm specific model year for exact plug type and gap).
Air Filter Cleaning/Replacement:
Inspect every 4,000 km, clean or replace as needed. Replace generally every 12,000 km (typical, confirm specific model year).
Transmission Belt Inspection:
Inspect every 4,000 km. Replacement typically recommended around 20,000 km, but depends on wear.
Brake Fluid Replacement:
Every 2 years, regardless of mileage (critical for braking performance).
Fluid Specifications
Engine Oil Specification:
Yamalube 4T 10W-40 API SG or higher.
Coolant Specification:
50% mixture of ethylene glycol and deionized water.
Brake Fluid Specification:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Drive belt (can wear out and affect acceleration), variator rollers (can flatten and cause vibration/performance loss), suspension components (bushings, seals), wheel bearings, brake pads.
Potential Electrical Issues:
Less common, but stator or rectifier issues can occur over time. Wiring harness integrity is important. Some models might have specific recall campaigns.
Engine Performance Nuances:
Proper maintenance of the fuel injection system, air filter, and exhaust is crucial for optimal performance. Carburetor models (if any variant existed outside the main FI era) would require more frequent tuning.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, Japan
Core Business:
Motorcycles, marine products, musical instruments, power generators.
Model Evolution
Introduction Year:
The YP400 Majesty was introduced globally in the early 2000s, with this specific generation (YP400) serving from 2004 onwards. It represented a significant step up in engine size and features for Yamaha's scooter line.
Previous Models:
Succeeded by newer Yamaha TMAX models or other scooter lines, though the Majesty concept of a comfortable, powerful commuter scooter persists.
Production
Manufacturing Locations:
Primarily manufactured in Japan and potentially other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Segment Popularity:
The Majesty line has historically been well-regarded for its comfort, practicality, and performance within the maxi-scooter segment, making it a popular choice for commuting and light touring.
Ratings
User Reviews:
Generally positive, praising its comfortable ride, good weather protection, and reliable engine. Common criticisms might relate to its weight or a slightly less sporty feel compared to some competitors.
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