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2004 Yamaha Yp400s Majesty Service Repair Manual

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The YP400S Majesty, a distinguished motorcycle from the 2004 model year, represents expertise in the maxi-scooter segment. Engineered for comfort, performance, and practicality, it is powered by a 395cc 4-stroke,...
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2004 Yamaha Yp400s Majesty Service Repair Manual
The YP400S Majesty, a distinguished motorcycle from the 2004 model year, represents expertise in the maxi-scooter segment. Engineered for comfort, performance, and practicality, it is powered by a 395cc 4-stroke, liquid-cooled engine featuring fuel injection and a Digital CDI ignition system. This model is designed for urban commuting and light touring, combining a powerful 27.5 HP engine with a smooth automatic CVT transmission and belt drive. Notable features include its keyless ignition, remote seat and fuel cap opening, and a linked-brake system for enhanced rider control. The legacy of innovation and reliability underpins the Majesty's design, making it a well-regarded option in its class. This comprehensive service repair manual is your essential guide for the YP400S Majesty, covering all aspects of repair and maintenance with factory-level detail. It provides in-depth information on engine systems, including fuel, lubrication, and cooling, as well as transmission, drivetrain, chassis, suspension, and electrical systems. Detailed procedures for periodic maintenance, fluid changes, component overhauls, and troubleshooting are included, along with crucial technical specifications and torque values. This manual is designed for owners, DIY mechanics, and independent repair shops, offering clear, step-by-step instructions and diagrams to effectively maintain and repair the vehicle, thereby saving time and money.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YP400S Majesty
Year:
2004
Type:
Motorcycle
Codes
Engine Code:
H317E
👋 Introduction
Market Position
Target Audience:
Yamaha YP400S Majesty owners, DIY mechanics, independent repair shops
Segment:
Maxi-Scooter segment, offering a comfortable and powerful option for commuting and light touring.
Competitive Analysis
Value Proposition:
Provides professional-level repair information, empowering users to perform maintenance and repairs, saving time and money compared to dealership services.
Key Features
Content Emphasis:
Detailed step-by-step instructions, illustrations, diagrams, and specifications
User Friendliness:
Designed for ease of use, catering to all skill levels with clear, concise language.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Maintenance
Secondary Coverage:
Diagnosis and Troubleshooting
Scope:
Covers all aspects of repair and maintenance for the specified model year, providing factory-level detail.
Page Count
Estimated Pages:
Estimated 400-600 pages (typical for comprehensive service manuals)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel System (Fuel Injection), Lubrication, Cooling, Combustion, Crankcase, Piston, Cylinder, Crankshaft, Balancer
Transmission Drivetrain:
Gearbox, Clutch, Transmission System, Drive Belt
Chassis Suspension:
Front Wheel, Steering System, Rear Wheel System, Suspension (Front & Rear), Frame, Body Panels, Fenders, Exhaust System
Electrical Systems:
Alternator, Starter Clutch, Ignition System, Electric Starter, Battery, Charging System, Lights, Meters, Switches, Wiring Diagrams
Braking Systems:
Braking System (Front & Rear)
Bodywork Fixtures:
Body panels, fairings, seat, storage compartment, handles, footrests.
General Info Specs:
General Information, Technical Information, Specifications, Torque Values
Procedures Included
Maintenance:
Periodic Checks & Adjustments, Fluid Changes, Filter Replacements, General Maintenance
Repair Rebuild:
Engine Removal and Installation, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Component Overhaul
Diagnostics Troubleshooting:
Troubleshooting Guides, Symptom-Based Diagnostics
Wheel Tire Service:
Front and Rear Wheel Removal/Installation, Tire Mounting/Balancing, Wheel Bearing Service.
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
Diagnostic Tools:
Manual will likely reference specific diagnostic tools or procedures for EFI system troubleshooting.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, SOHC, 4-valve
Displacement:
395cc
Bore X Stroke:
83.0 mm x 73.0 mm
Compression Ratio:
10.7:1
Performance
Horsepower:
Approximately 27.5 HP (specifications can vary slightly by market)
Torque:
Approximately 30.4 Nm (specifications can vary slightly by market)
Fuel System
Fuel Delivery:
Fuel Injection
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended)
Cooling System
Cooling Method:
Liquid Cooling
Lubrication System
Oil Type:
Yamalube 4 (or equivalent API SG or higher, SAE 10W-40) is typically recommended.
Oil Capacity:
Approximately 1.7 liters (without filter change), 1.9 liters (with filter change).
Combustion System
Ignition System Type:
Digital CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Features
Drive Type:
Belt Drive
Clutch Type:
Wet, Automatic Clutch
📐 Dimensions
Exterior
Length:
2,185 mm (86.0 in)
Width:
760 mm (29.9 in)
Height:
1,420 mm (55.9 in)
Seat Height:
745 mm (29.3 in)
Weights
Wet Weight:
Approximately 195 kg (430 lbs)
Fuel Capacity:
13.0 L (3.4 US gal)
🛡️ Safety Features
Ratings
Safety Features Overview:
While specific crash test ratings are not applicable to motorcycles in the same way as cars, the YP400S Majesty incorporates design features for stability and rider control. The manual will detail braking system maintenance and checks which are critical for safety.
Active Features
Braking System:
Linked-Brake System (LBS) or Combi-Brake System (CBS) depending on market, providing balanced braking force to front and rear wheels.
Tires:
Designed for stability; manual will specify recommended tire types and pressures.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, odometer, trip meter, clock, indicator lights.
Driver Assistance
Braking Assist:
Linked-Brake System (LBS) / Combi-Brake System (CBS) enhances braking control.
Connectivity
Remote Features:
Keyless ignition and remote seat/fuel cap opening system.
Lighting
Headlights:
Dual Halogen headlights for improved nighttime visibility.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km (3,000 miles) or annually, whichever comes first, with filter change recommended every second oil change.
Air Filter Replacement:
Recommended inspection every 10,000 km (6,000 miles), replacement as needed or at 20,000 km (12,000 miles).
Spark Plug Replacement:
Typically every 10,000 km (6,000 miles).
Belt Drive Inspection:
Inspection of drive belt and rollers recommended every 10,000 km (6,000 miles). Replacement typically around 20,000 km - 30,000 km depending on wear.
Fluid Specifications
Coolant Type:
Yamaha's genuine coolant 1 (or equivalent ethylene glycol-based coolant with a 50/50 mix of water)
Brake Fluid Type:
DOT 4
Final Drive Oil Type:
Yamaha Hypoid Gear Oil GL-4 SAE 80W-90 is typically recommended.
Known Issues
Common Wear Items:
Drive belt wear, spark plug degradation, front fork seal leaks, battery age-related failure, headlight bulb burnout.
Diagnostic Common Problems:
Occasional issues with fuel injection system sensors, throttle body cleaning requirements, and exhaust system gasket leaks can arise over time.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, established in 1955, has a rich heritage in motorcycle manufacturing, known for innovation, performance, and reliability across a wide range of two-wheeled vehicles.
Model Evolution
Majesty Lineage:
The Majesty series represents Yamaha's commitment to the maxi-scooter segment, offering comfort, performance, and practicality for urban commuting and touring.
Production
Manufacturing Region:
Primarily manufactured in Japan by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Standing:
The Yamaha Majesty series has historically been well-regarded in the maxi-scooter market for its balance of comfort, performance, and practicality, often receiving positive reviews from motorcycle publications.
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