Disassembly and Assembly (overhaul) of engine and other components
Diagnostics:
Troubleshooting
Technical Depth
Level Of Detail:
Factory-level, suitable for professional mechanics and skilled DIYers
Instructional Style:
Step-by-step instructions with hundreds of diagrams
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable pages
Binding Type
Binding:
Digital (PDF download) - User can create own binding (e.g., CD backup)
Paper Type
Paper Quality For Printing:
User dependent (standard paper when printing)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC
Displacement:
196 cc (for YTM200 models, often referred to as 200cc class)
Bore X Stroke:
57.0 mm x 76.0 mm (Typical for 200cc Yamaha 4-stroke OHV/SOHC of this era)
Compression Ratio:
Approx. 9.2:1 (typical for this engine class)
Performance
Horsepower:
Approx. 14-15 HP (estimated for models of this era and displacement)
Torque:
Not specified, but typically in the range of 12-14 lb-ft
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni VM series, e.g., VM22 or similar) for some sub-models, Fuel Injection System mentioned for others, indicating potential variations across the ERN/EK/EL designations or specific year updates. The manual explicitly lists 'Fuel Injection System' as a covered topic, suggesting at least some models feature FI.
Fuel Type:
Unleaded Gasoline
Ignition
System:
CDI (Capacitor Discharge Ignition)
Lubrication
Type:
Wet Sump
Engine Oil
Recommended Viscosity:
Yamalube 4 (SAE 10W-30 or 10W-40 depending on temperature)
Capacity:
Approx. 1.5 - 1.8 Liters (including filter)
🔧 Transmission
Standard
Type:
Automatic Transmission (likely Yamaha's 'Automatic Clutch' with a 3-speed or 4-speed gearbox, or a CVT in later iterations, though 'Automatic Clutch' is more probable for this era's YTM200)
Drive System:
2WD (Rear Wheel Drive)
Features
Reverse:
Included (common for this model series)
Fluid Type
Transmission Oil:
Yamalube Gear Oil (or equivalent SAE 80 GL-4)
📐 Dimensions
Exterior
Length:
Approx. 1945 mm (76.6 in)
Width:
Approx. 1070 mm (42.1 in)
Height:
Approx. 1035 mm (40.7 in)
Weights
Dry Weight:
Approx. 161 kg (355 lbs)
Payload Capacity:
Not specified, typically around 100-150 lbs for this class
Wheels Tires
Front Tire Size:
AT18 x 7-7
Rear Tire Size:
AT20 x 10-9
Wheel Bolt Pattern:
4-lug (common for Yamaha ATVs of this era)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (ATVs are not subject to typical automotive crash testing regulations)
Active Features
Braking System:
Hydraulic disc front, Drum rear (typical configuration for this model)
Passive Features
Lighting:
Headlight, Taillight/Brake light
Throttle Limiter:
Often present on beginner-friendly ATVs, manual would cover adjustment/removal
💡 Technology Features
Infotainment
Features:
N/A (Basic functionality for its era, no complex infotainment systems)
Driver Assistance
Features:
N/A (No electronic driver assistance features)
Connectivity
Features:
N/A (No connectivity features)
🔧 Maintenance
Service Intervals
Oil Change:
Every 1000 km or 12 months (or as per manual, typically 3-6 months for frequent use)
Air Filter Cleaning:
Every 6 months or as needed based on conditions
Spark Plug Replacement:
Approx. 5000 km or 1 year (check condition more frequently)
Fluid Specifications
Engine Oil Spec:
Yamalube 4 SAE 10W-30 or 10W-40 (API SE, SF, SG or higher)
Brake Fluid Spec:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Known Issues
Carburetor Issues:
Clogged jets or incorrect adjustment due to fuel degradation or dirt ingress
Electrical Issues:
Corroded connections, stator or ignition coil failure (common in older vehicles exposed to elements)
Engine Wear:
Piston ring wear, valve seat issues from high mileage or poor maintenance
Fuel Injection System:
If equipped with FI, potential for clogged injectors, fuel pump issues, or sensor failures
📚 Vehicle History
Brand Heritage
Yamaha Motorsports:
Yamaha has a long and distinguished history in motorsports, including a pioneering role in the ATV market with models like the original Tri-Moto.
Model Evolution
Tri Moto Legacy:
The YTM200 series represents an evolution from earlier 3-wheel ATVs, introducing more advanced features and often a more comfortable riding experience. The 'ER' designation may indicate electric start, and 'K'/'L' variants could relate to specific model year updates or feature packages.
Production
Production Period:
Covered years 1983-1987, part of Yamaha's extensive ATV development in the 1980s.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific awards noted for this particular model year range, but Yamaha's ATV products have generally received acclaim for performance and reliability.
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