Yamaha YXR 70 FX RHINO 700 FI Full Service & Repair Manual 2008-2012

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Stichworte: 2008 2009 2010 2011 2012 Atv Powersports Rhino Models UTV Yamaha YXR 700 FX RHINO 700 FI

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Beschreibung

The Yamaha YXR700FI Rhino, produced between 2008 and 2012, is a robust side-by-side utility vehicle renowned for its powerful 686cc fuel-injected engine, capable off-road performance, and comfortable seating for two. This model represents a significant evolution in Yamaha's utility vehicle lineup, offering strong construction, an automatic CVT transmission with selectable 2WD/4WD, and a durable chassis designed for demanding work and recreational use. Its engineering prioritizes reliability and user experience, making it a competitive choice in the utility vehicle market. This comprehensive factory service and repair workshop manual provides detailed guidance for the Yamaha YXR700FI Rhino. It covers all essential aspects, including engine, powertrain, chassis, and electrical systems, offering step-by-step procedures for maintenance, repair, and troubleshooting. With hundreds of detailed photos and exploded diagrams, this manual is an indispensable resource for owners and technicians alike, ensuring the vehicle's optimal performance and longevity through factory-level documentation.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Rhino 700 FI

Product Type:

Full Service & Repair Workshop Manual

Codes

Vehicle Model Code:

YXR700FI

Model Designation:

Rhino

Generation

Covered Years:

2008-2012

👋 Introduction

Market Position

Vehicle Category:

Side-by-Side (SxS) / Utility Vehicle

Target User:

Owners and professional technicians for maintenance, repair, and customization.

Competitive Analysis

Competitors:

Polaris Ranger, Kawasaki Mule, Arctic Cat Prowler.

Key Features

Vehicle Selling Points:

Robust construction, powerful engine, capable off-road performance, comfortable seating for two.

Manual Value Proposition

Primary Benefit:

Enables users to perform all maintenance and repair tasks, saving on labor costs and ensuring proper operation.

Credibility:

Factory-level documentation used by professional mechanics.

📋 Manual Details

Coverage Areas

Overall Scope:

Complete factory service, repair, and troubleshooting for the Yamaha YXR700FI Rhino.

Page Count

Estimated Pages:

Hundreds (specific number not provided, but described as 'very detailed')

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English (implied by typical manual content and product description language)

Format

Digital Format:

Licensing

License Type:

Lifetime use, no expiry, no renewal fees.

Accessibility

Device Compatibility:

Computers (Windows & MAC), Tablets, Smartphones

Features

Print Capability:

Printable pages (single or entire manual)

Multi Device Usage:

Usable on unlimited computers/devices.

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, fuel system (FI - Fuel Injection), ignition system, exhaust system, transmission, drivetrain (CVT).

Chassis:

Frame, suspension (front and rear), steering system, wheels, tires, braking system.

Electrical:

Battery, charging system, lighting, ignition, starter, instrumentation, sensors, wiring diagrams.

Bodywork And Accessories:

Body panels, seating, cargo bed, roll cage, lighting, accessories.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-ups.

Repair And Rebuild:

Component disassembly, inspection, repair, reassembly, and overhaul of all major systems.

Troubleshooting:

Diagnostic procedures, symptom analysis, fault finding for mechanical and electrical issues.

Technical Data:

Torque specifications, clearances, adjustments, specifications for all components.

Technical Depth

Depth:

Comprehensive from basic servicing to complete engine and transmission rebuilds. Includes detailed diagnostic trees.

Illustrations

Diagram Type:

Hundreds of detailed photos and exploded diagrams.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely searchable text (standard for professional PDF manuals)

Print Quality

Printability:

High-quality for clear printing of text and diagrams.

Binding Type

Binding:

Digital download (no physical binding)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, DOHC, liquid-cooled, 4-valve, single-cylinder

Displacement:

686cc

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

8.1:1

Performance

Horsepower:

Approx. 45-50 HP (actual figures may vary by market and tuning)

Torque:

Estimated around 40-45 lb-ft (actual figures not explicitly stated in product info)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (FI) with Mikuni throttle body (e.g., 44mm)

Fuel Type:

Unleaded gasoline, 87 octane or higher

Ignition

Ignition System:

Digital TCI (Transistor Controlled Ignition)

Cooling

Cooling System:

Liquid-cooled with fan

Lubrication

Oil Type:

Yamalube 4 (or equivalent 4-stroke motorcycle oil), SAE 10W-40 or 20W-50 depending on temperature.

Oil Capacity:

Approx. 2.3 Liters (with oil filter change).

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT) with High/Low range and Reverse.

Drive System:

Shaft drive, selectable 2WD/4WD with locking front differential.

Features

Clutch:

Wet, automatic centrifugal clutch.

Fluid Specs

Cvt Fluid:

Yamalube Gear Oil or equivalent 75W/90 synthetic gear oil.

Cvt Fluid Capacity:

Approx. 0.35 Liters.

📐 Dimensions

Exterior

Length:

Approx. 2,590 mm (102.0 in)

Width:

Approx. 1,270 mm (50.0 in)

Height:

Approx. 1,840 mm (72.4 in)

Wheelbase:

Approx. 1,835 mm (72.2 in)

Weights

Dry Weight:

Approx. 290 kg (639 lbs)

Payload Capacity:

Approx. 450 kg (990 lbs) (including occupants, cargo, and accessories)

Cargo

Cargo Bed Capacity:

Approx. 120 kg (265 lbs)

Towing

Towing Capacity:

Approx. 500 kg (1,100 lbs) (braked trailer, subject to local regulations)

Wheels And Tires

Front Tire Size:

AT25x8-12

Rear Tire Size:

AT25x10-12

Wheel Type:

Aluminum alloy or steel wheels.

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brakes on all four wheels.

Parking Brake:

Mechanical parking brake, typically acting on the rear driveline.

Passive Features

Roll Cage:

Integrated steel frame and rollover protection structure (ROPS).

Seat Belts:

3-point seat belts for both occupants.

Headlights:

Dual halogen headlights and LED taillights.

💡 Technology Features

Infotainment

Instrumentation:

Digital LCD display including speedometer, odometer, trip meter, fuel gauge, clock, and indicator lights.

Driver Assistance

Differential Lock:

Electronic push-button engagement for front differential lock.

Connectivity

Lighting System:

Dual 30W headlights, 8W taillight, 27/8W brake lights.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 500 km (300 miles) or 3 months; replace as needed.

Spark Plug Inspection:

Every 1,000 km (600 miles) or 6 months.

Cvt Belt Inspection:

Every 1,000 km (600 miles) or 6 months; replace as needed (typical replacement interval varies but often around 3,000-5,000 miles).

Fluid Specifications

Coolant Type:

Yamaha's specific blend of ethylene glycol-based coolant, pre-mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

CVT belt, suspension bushings, wheel bearings, front differential seals.

Potential Problems:

Overheating under extreme load (ensure cooling system is maintained), occasional fuel injector issues if fuel quality is poor, wear on drive shafts/CV joints in heavy use.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Corporation, a Japanese company with a long history in motorcycles and powersports.

Model Evolution

Predecessor:

Rhino 660 (though the 700 FI represents a significant update with fuel injection and a larger engine).

Key Updates For 700Fi:

Introduction of 686cc engine, fuel injection system, improved ergonomics, and enhanced suspension.

Production

Production Period:

The YXR700FI Rhino was produced within the 2008-2012 model year range, with variants possibly continuing or evolving.

Manufacturing Location:

Primarily manufactured in Japan and/or the United States by Yamaha.

🏆 Awards & Recognition

Recognitions

Industry Standing:

The Yamaha Rhino line was highly regarded for its performance and durability, though it faced some regulatory challenges and recalls in its history, particularly concerning rollovers, leading to design updates and warnings.