Yanmar YM135D tractor Workshop Service Repair Manual

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Typ: Tractor

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Art.-Nr: 157214

Stichworte: Engines Misc Tractor Yanmar YM135D

Produktvarianten

Beschreibung

The Yanmar YM135D is a compact utility tractor, likely produced between the late 1980s and early 1990s, representing Yanmar's commitment to reliable and efficient agricultural machinery. Powered by a diesel engine, this model is designed for a variety of tasks, embodying the robust build quality and durability for which Yanmar tractors are recognized. Its engineering focuses on functional operation and dependable performance in demanding applications, making it a valuable asset for mechanical technicians, service centers, and experienced owners. This Workshop Service Repair Manual provides comprehensive guidance for the Yanmar YM135D. It covers essential maintenance procedures, detailed repair instructions, and in-depth troubleshooting for all major systems, including the engine, fuel, cooling, lubrication, transmission, hydraulic, and electrical systems. The manual also addresses the steering, braking, front and rear axles, and power take-off (PTO) operations. With its focus on diagnostic procedures and component specifications, this manual is an indispensable resource for ensuring the efficient and accurate maintenance and repair of the YM135D, ultimately reducing downtime and maximizing operational longevity.

🏷️ Basic Information

Identification

Make:

Yanmar

Model:

YM135D

Product Type:

Workshop Service Repair Manual

👋 Introduction

Market Position

Target Audience:

Mechanical technicians, service centers, experienced DIY owners.

Competitive Analysis

Manual Value:

Provides essential information for efficient and accurate maintenance and repair, reducing downtime.

Key Features

Diagnostic Focus:

Emphasis on troubleshooting and diagnostic procedures for complex issues.

Completeness:

Covers a wide range of systems and procedures necessary for full service.

📋 Manual Details

Coverage Areas

Manual Format:

Language:

English

Manual Type:

Workshop Service Manual

📖 Manual Coverage

Systems Covered

Engine Service:

Complete engine overhaul, diagnostics, component replacement, tuning.

Fuel System:

Fuel injection pump, injectors, fuel lines, filters, troubleshooting.

Cooling System:

Radiator, water pump, thermostat, hoses, coolant specifications.

Lubrication System:

Oil pump, oil filter, oil pressure diagnostics, lubrication points.

Transmission Service:

Gearbox disassembly, assembly, clutch service, PTO operation, hydraulic transmission components.

Hydraulic System:

Hydraulic pump, control valve, cylinders, hoses, fluid specifications, troubleshooting.

Electrical System:

Starter, alternator, battery, lighting, wiring diagrams, ignition system, troubleshooting.

Steering System:

Steering mechanism, linkages, troubleshooting.

Braking System:

Brake mechanism, adjustment, maintenance, fluid specifications.

Front Axle And Steering:

Front axle components, steering linkage, alignment.

Rear Axle And Drive:

Rear axle components, differential, drive shafts.

Power Take Off Pto:

PTO engagement, maintenance, troubleshooting.

Chassis And Frame:

Frame structure, component mounting.

Bodywork And Fenders:

Hood, fenders, operator platform.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication points, fluid level checks.

Troubleshooting:

Diagnostic procedures for common and uncommon issues.

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair.

Overhaul Procedures:

Detailed instructions for complete engine and transmission overhauls.

Adjustment Procedures:

Clutch adjustment, brake adjustment, PTO adjustment.

Diagnostic Charts:

Flowcharts and symptom-based troubleshooting guides.

Technical Depth

Depth Of Coverage:

Comprehensive technical information suitable for professional technicians.

Diagnostic Capabilities:

Includes detailed diagnostic procedures for identifying system malfunctions.

Component Specifications:

Provides torque values, clearances, and other critical specifications.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF, enabling quick information retrieval.

Print Quality

Image Resolution:

Assumed high resolution for clear diagrams and text.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Diesel

Engine Model:

Likely a Yanmar 3-cylinder diesel engine, specific model number may vary but often based on the YM series.

Performance

Horsepower Rating:

Approx. 13-15 HP (Horsepower is nominal, actual PTO output may differ).

Displacement:

Typically in the range of 700-900 cc (Cubic Centimeters) for this class of tractor.

Fuel System

Fuel Type:

Diesel

Injection System:

Direct injection, likely with a mechanical injection pump (e.g., Bosch or Yanmar manufactured).

🔧 Transmission

Standard

Transmission Type:

Manual transmission, likely with a gear-drive system.

Optional

Optional Features:

May include creeper gears or a synchronized shuttle shift depending on the exact configuration.

Features

Gear Configurations:

Typically 8-speed forward and 2-speed reverse (or similar configuration).

Pto Speeds:

Standard PTO speeds (e.g., 540 RPM) will be detailed.

📐 Dimensions

Exterior

Wheelbase:

Specific dimensions will be in the manual, typical for compact tractors.

Overall Length:

Specific dimensions will be in the manual, typical for compact tractors.

Overall Width:

Specific dimensions will be in the manual, typical for compact tractors.

Weights

Operating Weight:

Approximately 1,100 - 1,300 kg (dependent on configuration).

🛡️ Safety Features

Ratings

Rollover Protection:

May not include a factory ROPS as standard on all models; manual will detail mounting points and types.

Active Features

Parking Brake:

Standard mechanical parking brake.

Passive Features

Operator Station:

Open operator station with operator presence control systems.

💡 Technology Features

Infotainment

Infotainment System:

Basic operator controls, no complex infotainment system typically found on this model.

Driver Assistance

Driver Assistance Features:

None; tractor focuses on functional operation.

Connectivity

Connectivity Options:

None.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 100-200 operating hours or annually, as specified in the manual.

Fuel Filter Replacement:

Recommended at specific intervals or based on fuel quality.

Air Filter Maintenance:

Regular inspection and cleaning/replacement based on operating conditions.

Fluid Specifications

Engine Oil Type:

API CD or CE grade diesel engine oil, SAE 10W-30 or 15W-40 recommended based on ambient temperature. Specific viscosity will be detailed.

Hydraulic Fluid Type:

ISO VG 46 hydraulic fluid or equivalent. Manual will specify Yanmar part numbers or equivalent standards.

Transmission Fluid Type:

GL-4 gear oil, viscosity grade will be specified (e.g., 80W-90).

Known Issues

Common Wear Items:

Clutch wear, hydraulic seal leaks, starter motor reliability, PTO seal leaks.

Engine Idling Issues:

Can be related to fuel system maintenance, injection pump timing, or air intake restrictions.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yanmar is a Japanese company with a long history in diesel engines and compact machinery.

Model Evolution

Ym Series Context:

The YM series represents Yanmar's line of compact utility tractors, known for their reliability and efficiency.

Production

Production Period:

The YM135D was likely produced in the late 1980s to early 1990s, a common period for these Yanmar models.

🏆 Awards & Recognition

Recognitions

Brand Reputation:

Yanmar tractors are generally recognized for their robust build quality and durability in demanding agricultural applications.