Target Audience:
Owners and operators of Yanmar YM195 and YM195D tractors seeking to perform maintenance, repairs, and diagnostics.
Manual Advantage:
Provides comprehensive, factory-authorized information to save on repair costs and extend the lifespan of the tractor.
Content Quality:
Features hundreds of pages with detailed step-by-step instructions, hundreds of photos, illustrations, and exploded diagrams.
Printable Format:
The ability to print individual pages or the entire manual ensures users can have a physical copy in the workshop or field.
Value Proposition:
An invaluable resource for Yanmar YM195/YM195D owners, offering significant cost savings compared to professional servicing and empowering users with knowledge of their equipment.
Engine Coverage:
Complete engine overhaul, including disassembly, inspection, reassembly, and troubleshooting of internal components.
Transmission Coverage:
Detailed procedures for transmission disassembly, maintenance, repair, and adjustment for all gears and components.
Hydraulic System Coverage:
Comprehensive coverage of the hydraulic system, including pump, cylinders, valves, hoses, and troubleshooting for common issues.
Electrical System Coverage:
In-depth information on the electrical system, including wiring diagrams, component testing, troubleshooting, and repair of starting, charging, and lighting circuits.
Brake System Coverage:
Detailed instructions for brake system maintenance, repair, and adjustment, including master cylinder, wheel cylinders, and brake linings.
Pto Coverage:
Service and repair procedures for the Power Take-Off (PTO) system, including clutch, shaft, and engagement mechanisms.
Cooling System Coverage:
Maintenance and repair of the radiator, hoses, water pump, thermostat, and coolant.
Fuel System Coverage:
Detailed procedures for fuel filter replacement, bleeding the fuel system, injector service, and troubleshooting fuel delivery issues.
Front Axle And Drive Coverage:
Service and repair of the front axle, steering components, and front-wheel drive (4WD) system if equipped (YM195D).
Rear Axle And Differential Coverage:
Maintenance and repair of the rear axle, differential, differential lock, and final drives.
Steering System Coverage:
Detailed procedures for steering box, tie rods, and power steering system (if applicable) maintenance and repair.
Cab And Body Coverage:
Includes information on the tractor's cab structure, fenders, fuel tank, platform, and associated components, covering removal, installation, and repair.
Maintenance Procedures:
Routine maintenance tasks, fluid changes, lubrication schedules, filter replacement, and inspections.
Repair Procedures:
Step-by-step repair instructions for all major systems, including complete disassembly and reassembly guidance.
Troubleshooting Procedures:
Diagnostic guidance for identifying and resolving common and complex mechanical and electrical issues.
Diagnostic Charts:
Includes diagnostic charts and troubleshooting guides to help identify the root cause of problems.
Torque Specifications:
Provides critical torque specifications for various fasteners and components to ensure proper assembly and prevent damage.
Electrical Troubleshooting:
Detailed guides for diagnosing electrical faults, including testing circuits, solenoids, and starter/generator components, supported by wiring diagrams.
Technical Depth:
Factory-level detail suitable for both novice DIY mechanics and experienced technicians, covering everything from basic adjustments to complete engine rebuilds.
Illustrations And Diagrams:
Contains hundreds of detailed illustrations, drawings, and photographs to visually guide the user through each procedure.
Precision Measurements:
Provides specifications for critical component measurements (e.g., piston ring end gap, bearing clearance) for accurate rebuilds.
Engine Model Likely:
Yanmar 3T72 (Common for this series, though specific engine codes would be confirmed in the manual)
Fuel System Type:
Direct Injection Diesel Fuel System
Engine Disassembly Procedures:
Detailed steps for removing and disassembling the engine, including cylinder head, pistons, crankshaft, and camshaft.
Engine Rebuild Procedures:
Covers critical engine rebuild steps such as honing cylinders, measuring bearing clearances, ring gap adjustment, and valve adjustments.
Engine Oil Change Interval:
Typically every 50-100 hours of operation, or annually (specific interval to be confirmed in manual).
Transmission Fluid Change Interval:
Typically recommended every 500-1000 hours of operation (specific interval detailed in manual).
Engine Oil Type:
Diesel Engine Oil, API CF or higher (e.g., SAE 15W-40, specific viscosity depends on ambient temperature, manual will confirm).
Transmission Hydraulic Fluid:
Yanmar recommends specific Yanmar fluids or equivalent SAE 80W-90 gear oil for the transmission and hydraulic system (manual will specify exact type and capacity).
Coolant Type:
Ethylene Glycol based antifreeze (typically a 50/50 mix with water), manual will specify the correct Yanmar coolant or equivalent.
Hydraulic Oil Viscosity:
Likely SAE 10W-30 or 30W hydraulic fluid depending on operating temperatures, but manual will confirm specific Yanmar recommended fluid.
Common Wear Items:
Potential wear items include clutch plates, brake pads, hydraulic hoses, and seals. Manual provides guidance on inspection and replacement.
