Target Audience:
Harley-Davidson owners, independent repair shops, motorcycle technicians, DIY enthusiasts
Manual Value Proposition:
Provides comprehensive, detailed, and accessible repair information, empowering users to maintain and repair their motorcycles effectively and economically.
Digital Access:
Instant download enables immediate access to vital repair information without shipping delays or costs.
Comprehensiveness:
Over 600 pages of detailed information, covering nearly all aspects of the motorcycle's maintenance and repair.
Ease Of Use:
Written with simplicity in mind, making complex procedures understandable for users with varying levels of technical expertise.
Engine Systems:
Engine teardown, assembly, inspection, lubrication, cooling, ignition, fuel system, carburetor/fuel injection, exhaust, engine management
Transmission Systems:
Clutch, gearbox, primary drive, final drive, service, repair, adjustments
Chassis Systems:
Frame, front fork, rear suspension, wheels, tires, bearings, steering, brakes, controls
Electrical Systems:
Wiring diagrams, battery, charging system, lighting, ignition system, instruments, starter, security system
Bodywork And Fittings:
Body panels, seats, fenders, fuel tank, handlebars, controls, mirrors, accessories
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, lubrication, inspections, adjustments, fluid level checks
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable), electrical system testing
Repair Procedures:
Component removal, disassembly, cleaning, inspection, assembly, installation, and adjustment
Special Tools Procedures:
Identification and usage of specialized service tools required for various repair operations
Depth Of Coverage:
Comprehensive bumper-to-bumper coverage, suitable for both professional mechanics and advanced DIY enthusiasts
Illustrations:
Detailed pictorial diagrams, exploded views, drawings, and photographs illustrating procedures and components
Specifications:
Includes critical service data, tightening torques, wear limits, adjustment specifications, and factory tolerances
Methodology:
Provides step-by-step instructions, explanations, precautions, and methodology for repair interventions
Engine Type:
Air-cooled, Twin Cam 88B
Engine Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.9:1 (typical, may vary slightly by year/spec)
Engine Configuration:
V-twin, 45-degree
Valvetrain:
Overhead valves (OHV), 2 valves per cylinder
Horsepower:
Approx. 60-65 HP (at crankshaft, varies with specific tuning)
Torque:
Approx. 75-80 lb-ft (at crankshaft, varies with specific tuning)
Fuel Delivery:
Fuel Injection (Sequential Electronic Fuel Injection - ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (or higher recommended)
Fuel Tank Capacity:
4.0 US gallons (15.1 L)
Overall Length:
Approx. 93.7 in. (2380 mm)
Overall Width:
Approx. 34.8 in. (884 mm)
Overall Height:
Approx. 47.2 in. (1199 mm)
Dry Weight:
Approx. 665 lbs (301.7 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1000 lbs (454 kg)
Payload Capacity:
Approx. 335 lbs (152 kg)
Wheelbase:
Approx. 64.4 in. (1635 mm)
Ground Clearance:
Approx. 4.7 in. (119 mm)
Seat Height:
Approx. 27.5 in. (698.5 mm)
Crash Test Ratings:
N/A (Motorcycle safety is assessed differently than automobiles)
Braking System:
Hydraulic disc brakes, front and rear
Front Brake:
Dual 292 mm (11.5 in) discs with 4-piston calipers
Rear Brake:
Single 292 mm (11.5 in) disc with 2-piston caliper
Suspension:
Front: Telescopic fork, Rear: Swingarm with dual shock absorbers
Lighting:
Halogen headlight, LED tail light and brake light, turn signals
Mirrors:
Chrome handlebar-mounted mirrors
Operator Interface:
Handlebar controls for throttle, clutch, brakes, and ignition
Instrument Cluster:
Analog speedometer, tachometer (on some models/options), fuel gauge, oil pressure light, engine diagnostic indicator, odometer, trip meter.
Security System:
Factory-installed immobilizer system with key fob.
Audio System:
Optional accessory audio systems were available, not standard on all models.
Lighting Technology:
Standard incandescent lighting with LED tail/brake lights. Halogen headlight for primary illumination.
Initial Service:
First service typically at 1,000 miles (1,600 km) or 12 months, whichever comes first.
Subsequent Service Interval:
Routine maintenance every 5,000 miles (8,000 km) or 12 months.
Oil Change Interval:
Engine oil and filter change every 5,000 miles (8,000 km) or annually.
Engine Oil Type:
Harley-Davidson recommends SAE 20W50 or synthetic equivalent (e.g., Harley-Davidson SYN3). Check manual for specific viscosity and API ratings.
Engine Oil Capacity:
Approx. 3.0 US quarts (2.8 L) with filter change.
Transmission Fluid Type:
Harley-Davidson recommends Formula+ transmission lubricant or a suitable 80W-90 gear oil for the transmission and primary chaincase.
Transmission Fluid Capacity:
Approx. 24 US fluid ounces (0.7 L) for transmission and primary.
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Belt Drive Lubrication:
Harley-Davidson belt lubricant spray or equivalent.
Common Wear Items:
Clutch wear, brake pad wear, tire wear, front fork seal leaks, wheel bearings.
Potential Electrical Issues:
Wiring harness chafing, starter solenoid issues, battery terminal corrosion.
Engine Performance Notes:
Twin Cam 88B engines are generally robust but can benefit from proper maintenance to ensure longevity and optimal performance. Regular cleaning of the fuel injection system may be beneficial.
Brand Establishment:
Harley-Davidson Motor Company founded in 1903, a storied American motorcycle manufacturer.
Softail Lineage:
The Softail platform, introduced in 1983, mimics the look of a hardtail frame with hidden rear suspension, offering a classic rigid appearance with modern comfort.
Deuce Introduction:
The Softail Deuce (FXSTD) was introduced in 1999, characterized by its extended front end, drag handlebars, and distinctive custom styling.
Fxstdi Variant:
The 'I' in FXSTDI denotes fuel injection, which became standard on many Harley-Davidson models during this period.
Production Period:
The FXSTDI Softail Deuce was produced from 1999 through 2007, with this manual covering the early models.
