Category:
Utility ATV (All-Terrain Vehicle)
Target User:
Recreational riders, farmers, hunters, and general utility users
Competitors:
Honda Foreman, Yamaha Kodiak, Polaris Sportsman
Engine Size:
477cc single-cylinder engine
Transmission Options:
Automatic (CVT) and Semi-Automatic options available
Drive System:
Shaft drive, often with selectable 4WD
Suspension Type:
Independent front suspension (often double A-arm), Swingarm rear suspension
Braking System:
Disc brakes front and rear
Manual Benefit:
Enables users to perform complex repairs and maintenance, saving dealership costs and empowering ownership
Primary Coverage:
Complete service, repair, and workshop information for Suzuki Vinson 500 models
Secondary Coverage:
Distinguishes between Automatic (LT-A500F) and Semi-Automatic (LT-F500F) variants
Estimated Pages:
Likely extensive, typical of comprehensive workshop manuals (e.g., 300-600+ pages, specific count not provided in product info)
Type:
Service Repair Workshop Manual
Language:
English (implied by product description and common industry practice)
Delivery Method:
Instant Digital Download
File Format:
Adobe Acrobat PDF
Engine:
Comprehensive diagnostics, repair, and overhaul procedures for the engine assembly
Transmission:
Detailed information on automatic (CVT) and manual shifting mechanisms, clutch, and gearbox repair
Chassis:
Framework, suspension, steering, and related components
Electrical:
Wiring diagrams, component testing, ignition system, lighting, charging system, and battery
Fuel System:
Carburetor (likely Mikuni), fuel delivery, tank, and lines
Brakes:
Hydraulic brake system components, discs, calipers, master cylinders, and bleeding procedures
Suspension:
Front and rear suspension components, shocks, springs, and alignment
Steering:
Steering column, linkage, and related components
Lubrication:
Lubrication points, fluid types, and capacities
Frame:
Frame integrity, inspection, and potential repairs
Lightning:
Lighting system components, bulbs, and wiring
Seats System:
Seat removal, installation, and related trim
Locks:
Ignition and steering lock mechanisms
Battery:
Battery specifications, testing, charging, and replacement
Maintenance:
Routine maintenance tasks, lubrication, filter changes, and adjustments
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common and complex issues
Repair:
Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and reinstallation
Overhaul:
Comprehensive engine and transmission overhaul procedures
Specifications:
Torque specifications, clearances, and critical measurements for all components
Wiring Diagrams:
Detailed electrical system schematics for accurate diagnosis and repair
Depth:
Comprehensive, suitable for dealership-level technicians and advanced DIY enthusiasts
Diagnostics:
Advanced diagnostic procedures, including electrical testing and mechanical troubleshooting
Rebuilds:
Full engine and transmission rebuild instructions
Engine Type:
4-stroke, SOHC, 4-valve, Single Cylinder
Displacement:
477cc (477 cubic centimeters)
Bore X Stroke:
94.0 mm x 85.0 mm (Typical specification for this engine)
Cooling System:
Liquid-cooled
Compression Ratio:
9.2:1 (Typical specification)
Horsepower:
Estimated 30-35 HP (specific figures vary by source and tuning)
Torque:
Estimated 25-30 lb-ft (specific figures vary by source and tuning)
Carburetor:
Mikuni BSR36 (likely, with choke)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 4.0 gallons (15.0 L)
Engine Oil Type:
SAE 10W-40 API SE, SF or SG (Check manual for exact specification)
Engine Oil Capacity:
Approx. 3.2 US qt (3.0 L) with filter change (Check manual for exact capacity)
Overall Length:
Approx. 80.9 inches (2055 mm)
Overall Width:
Approx. 45.1 inches (1145 mm)
Overall Height:
Approx. 44.1 inches (1120 mm)
Dry Weight:
Approx. 577 lbs (262 kg) for LT-A500F
Curb Weight:
Approx. 617 lbs (280 kg) for LT-A500F (estimated with fluids)
Towing Capacity:
Approx. 600 lbs (272 kg) (Check manual for exact specification)
Ground Clearance:
Approx. 8.7 inches (220 mm)
Wheelbase:
Approx. 49.6 inches (1260 mm)
Front Rack Capacity:
Approx. 44 lbs (20 kg)
Rear Rack Capacity:
Approx. 176 lbs (80 kg)
Atv Safety Standards:
Complies with ANSI standards for Class II ATVs (typical for this era)
Braking System Type:
Hydraulic disc brakes, front and rear, often with sealed braking systems
Engine Braking:
CVT system provides engine braking for controlled descents
Frame Construction:
Durable steel frame for rigidity and impact resistance
Lighting:
Dual 30W headlights and 5W taillight for visibility
Suspension Stability:
Independent front suspension and compliant rear suspension contribute to stable handling
Oil Change Interval:
Every 100 hours or annually, whichever comes first (refer to manual for exact mileage equivalent)
Air Filter Cleaning:
Clean every 20 hours or annually; replace as needed
Spark Plug Replacement:
Inspect every 100 hours; replace as needed (typical)
Valve Clearance Adjustment:
Every 200 hours or annually (typical)
Engine Oil Grade:
SAE 10W-40 API SE, SF or SG (refer to manual for exact specification)
Gear Oil Type:
Refer to manual (likely SAE 90 hypoid gear oil)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification)
Coolant Type:
Mixture of antifreeze and water (50/50) with corrosion inhibitor (refer to manual for specific type)
Common Wear Items:
Brake pads, tires, drive belts (CVT), suspension bushings
Potential Engine Issues:
Carburetor cleaning/adjustment, occasional starter issues, timing chain wear (over high mileage)
Potential Transmission Issues:
CVT belt wear, clutch component wear (depending on usage)
Maintenance Schedule Highlight
Importance Of Regular Checks:
Regular checks of fluid levels, tire pressure, and visual inspection for leaks are critical for longevity.
Manufacturer:
Suzuki Motor Corporation, Japan
Predecessors:
Likely evolved from earlier Suzuki utility ATV models, incorporating advancements in engine and transmission technology
Key Innovations During Period:
Introduction and refinement of the CVT automatic transmission in utility ATVs
Production Period:
2002-2007
Manufacturing Location:
Likely manufactured in Japan or North America by Suzuki
