Target Audience:
Vehicle owners, DIY mechanics, independent repair shops
Value Proposition:
Comprehensive, vehicle-specific, technician-level information at a fraction of dealer costs; instant download convenience
Information Source:
Factory Service Manual equivalent
Delivery Method:
Instant Download
Primary Focus:
Service, Repair, and Workshop
Scope:
A-Z, all models, all repairs
Estimated Pages:
Not explicitly stated, but implied to be comprehensive (hundreds of illustrations)
Type:
Service Repair Workshop Manual
Engine:
Overhaul and Rebuilding, Engine Performance, Firing Orders
Drivetrain:
Clutch, Transmission Removal and Installation, Transmission In-Car Servicing, U-Joint and CV-Joint Service Procedures
Brakes:
Brake Servicing Procedures, Complete Torque Specifications (for brakes)
Suspension Steering:
Front End and Alignment Procedures and Specifications, Suspension
Electrical Electronics:
Wiring Schematics, Wiring Diagrams, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes
Chassis Body:
Sunroof (not typical for all Nexus 500 variants, but listed)
Cooling Air Conditioning:
Air Conditioning Service and Capacities
Fuel System:
Implied within engine overhaul and performance sections
Exhaust System:
Implied within engine overhaul and performance sections
Vacuum System:
Vacuum Diagrams
Maintenance:
Factory Maintenance Schedules and Charts, Driving Concerns
Diagnostics:
Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes
Repair:
Complete step-by-step instructions, Repair Procedures
Rebuilding:
Engine Overhaul and Rebuilding
Timing Systems:
Timing Belt Replacement, Timing Belt Service Procedures
Drive Belts:
Chain Removal and Tightening, Serpentine Belt Routings with Diagrams
Specifications:
Complete Torque Specifications, Detailed Specifications on every model covered
Depth:
Factory Highly Detailed, Technician Level
Detail Level:
Complete instructions, diagrams, illustrations, wiring schematics, specifications
Diagrams Illustrations:
Hundreds of illustrations, diagrams, and wiring schematics
Compatibility:
Windows 7, Vista (32/64-bit), XP, ME, 98, NT, 2000, Mac Compatible
Requirements:
Adobe PDF Reader
Printability:
All pages printable, can blow-up images and print enlarged copies
Binding:
Digital Download (no physical binding)
Paper Type:
Not applicable (digital format)
Engine Type:
Single-cylinder, 4-stroke (based on common Nexus 500 configurations)
Displacement:
Approx. 493cc (standard for Nexus 500)
Horsepower:
Typically around 34-39 HP (specific figures should be verified within manual)
Torque:
Typically around 42-45 Nm (specific figures should be verified within manual)
Fuel Delivery:
Fuel Injection (standard for 500cc models)
Air Filter Type:
Paper/Foam element (maintenance details will be in manual)
Cooling Method:
Liquid-cooled
Ignition Type:
Electronic Ignition
Bore X Stroke:
Not specified in product information, but crucial data for overhaul.
Length:
Not specified in product information
Width:
Not specified in product information
Height:
Not specified in product information
Dry Weight:
Approx. 185-190 kg (specific figures should be verified within manual)
Fuel Capacity:
Approx. 12-15 Liters (specific figures should be verified within manual)
Crash Test Results:
Not applicable for motorcycle manual specifications
Braking System:
Front Disc Brakes, Rear Disc Brakes (often with ABS as an option on later models, but not confirmed for Mk1 base)
Lighting:
Headlight, Taillight, Turn Signals (detailed wiring diagrams will cover these)
Frame Construction:
Steel Frame (typical for maxi-scooters)
Features:
Not applicable to this model's era and category
ABS:
Optional on some models/years, but ABS diagnostic procedures are likely covered if equipped.
Features:
Not applicable to this model's era and category
ECU Access:
The manual will detail procedures for accessing and interpreting diagnostic codes from the ECU.
Oil Change Interval:
Typically 5,000 - 7,500 km or annually (refer to manual for exact specifications)
Valve Clearance Check:
Typically 10,000 - 15,000 km (refer to manual for exact specifications)
Belt Drive Inspection:
Regular inspection, replacement typically around 20,000 - 30,000 km (refer to manual for exact specifications)
Engine Oil Type:
Synthetic SAE 10W-40 or 10W-50 (API SG/SH/SJ/SL or higher, JASO MA/MA2)
Coolant Type:
Ethylene Glycol based antifreeze with corrosion inhibitors (e.g., Piaggio Long Life Coolant)
Brake Fluid Type:
DOT 4 (refer to manual for specific caliper types)
Common Wear Items:
CVT belt, suspension components, brake pads, voltage regulator (potential)
Diagnostic Challenges:
Electrical gremlins, fuel system issues (requiring detailed electrical and fuel system diagnostics)
Manufacturer:
Gilera (Italian manufacturer, part of Piaggio Group)
Nexus Lineage:
The Nexus 500 was a premium maxi-scooter known for its sporty handling and performance, bridging the gap between scooters and motorcycles.
Production Period:
Introduced around 2003/2004, with the Mk1 covering models from 2005 onwards.
