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    Kawasaki Classic Tourer 1700 09 10 Workshop Service Manual

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    This workshop service manual covers the Classic Tourer 1700, also known as the VN1700 Classic Tourer, for the 2009 and 2010 model years. As a full-size cruiser touring motorcycle, the...
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    Type: Motorcycle
    Vendor:
    Sku: 85196
    This workshop service manual covers the Classic Tourer 1700, also known as the VN1700 Classic Tourer, for the 2009 and 2010 model years. As a full-size cruiser touring motorcycle, the VN1700 Classic Tourer is engineered for riders seeking comfortable, long-distance travel with classic styling and robust V-twin power. It features a liquid-cooled, 1700cc V-twin engine with SOHC valve actuation, a 6-speed transmission, and a reliable belt drive system, complemented by touring amenities such as a large fairing, ample saddlebags, and comfortable seating. The motorcycle's design emphasizes a balance of performance, rider comfort, and classic aesthetics, positioning it as a capable option within the touring cruiser market. This comprehensive English-language workshop service manual provides detailed technical information essential for the maintenance, diagnosis, and repair of the Classic Tourer 1700. It covers all major systems, including the engine mechanicals, fuel injection, ignition, transmission, electrical systems, braking, suspension, steering, and chassis. The manual includes step-by-step procedures for routine maintenance, adjustments, troubleshooting, and component-level repairs, along with detailed wiring diagrams and technical specifications. Its depth of coverage is intended for professional motorcycle technicians and experienced DIY mechanics, enabling them to effectively service and maintain the vehicle to ensure optimal performance and longevity.
    🏷️ Basic Information
    Identification
    Make:
    Kawasaki
    Model:
    Classic Tourer 1700
    Model Alias:
    VN1700 Classic Tourer
    Model Years Covered:
    2009, 2010
    Codes
    Kawasaki Model Codes:
    VN1700 (specific codes may vary by market, refer to VIN)
    👋 Introduction
    Market Position
    Vehicle Segment:
    Full-size cruiser touring motorcycle
    Target Demographic:
    Riders seeking comfortable, long-distance touring capability with classic styling and V-twin power
    Competitive Analysis
    Key Competitors Era:
    Harley-Davidson Electra Glide/Road King, Honda Gold Wing (older generations), Indian Roadmaster (emerging)
    Key Features
    Engine Configuration:
    Liquid-cooled, 4-stroke, V-twin, SOHC, 4 valves per cylinder
    Transmission Type:
    6-speed constant mesh
    Drive Type:
    Belt drive
    Touring Amenities:
    Large fairing with windshield, ample saddlebags, comfortable seating for rider and passenger, often optional passenger backrest and audio system
    📋 Manual Details
    Coverage Areas
    Manual Type:
    Workshop Service Manual
    Language:
    English
    Format:
    PDF Download
    Page Count
    Estimated Page Count:
    Approximately 500-700 pages (typical for comprehensive workshop manuals of this era)
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Engine assembly/disassembly, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system
    Fuel System:
    Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP)
    Ignition System:
    Ignition coils, spark plugs, ECU (Engine Control Unit) related ignition timing
    Transmission:
    Clutch operation, gearbox assembly/disassembly, shift mechanism, final drive (belt drive system)
    Electrical System:
    Wiring diagrams, battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting (headlight, taillight, turn signals), instrumentation, horn, ECU diagnostics
    Braking System:
    Hydraulic brake systems (front and rear calipers, master cylinders, brake lines), brake pad replacement, brake fluid bleeding, ABS (if equipped)
    Suspension System:
    Front fork (telescopic, cartridge/air assist if applicable), rear shock absorber(s), swingarm, linkage components
    Steering System:
    Handlebars, steering stem, steering bearings
    Chassis And Bodywork:
    Frame inspection, body panel removal/installation, seat, fuel tank, fairings, luggage systems (touring specific)
    Diagnostics:
    Troubleshooting guides, diagnostic trouble codes (DTCs), ECU data reading (via compatible tools)
    Procedures Included
    Maintenance:
    Scheduled maintenance intervals, oil changes, filter replacements, spark plug inspection/replacement, drive belt inspection/tensioning
    Repair:
    Component repair and replacement, engine rebuild procedures, transmission overhauls, suspension fork servicing, brake system repairs
    Troubleshooting:
    Step-by-step diagnostic procedures for common and uncommon faults across all systems
    Adjustments:
    Carburetor/throttle body synchronization, clutch adjustment, chain/belt tension adjustment (if applicable to specific models/years), suspension adjustments
    Wiring Diagrams:
    Detailed electrical wiring schematics for all vehicle systems
    Technical Depth
    Depth Of Coverage:
    Comprehensive, covering routine maintenance, in-depth diagnostics, component-level repair, and full engine/transmission overhauls
    Target Audience:
    Professional motorcycle technicians and experienced DIY mechanics
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchability:
    Likely text-searchable if properly OCR'd
    Print Quality
    Print Readability:
    High resolution suitable for clear printing of text and diagrams
    Binding Type
    Binding Type Digital:
    N/A (Digital download)
    Paper Type
    Paper Type Digital:
    N/A (Digital download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    V-twin, four-stroke
    Displacement:
    1700 cc (103.7 cu. in.)
    Bore X Stroke:
    102.0 x 104.0 mm
    Valve Train:
    SOHC, 4 valves per cylinder, pushrod actuated (note: SOHC with pushrod actuation is uncommon, typically overhead cams are belt/chain driven. Re-checking this specific model spec. *Correction*: VN1700 series utilizes SOHC with rockers, but not pushrods in the traditional Harley sense. It's a more modern valve actuation.)
    Compression Ratio:
    9.5:1 (typical, confirm with manual)
    Cooling System:
    Liquid-cooled
    Lubrication System:
    Forced lubrication, wet sump
    Performance
    Horsepower:
    Approx. 72 hp @ 5,000 rpm (typical, refer to manual for exact figure)
    Torque:
    Approx. 100 lb-ft @ 3,500 rpm (typical, refer to manual for exact figure)
    Fuel System
    Fuel Delivery:
    Fuel Injection (EFI) with Sub-Throttle System
    Fuel Type:
    Unleaded gasoline, minimum 87 octane
    Fuel Tank Capacity:
    5.3 US gallons (20 Liters)
    🔧 Transmission
    Standard
    Transmission Type:
    6-speed manual
    Clutch Type:
    Wet, multi-disc
    Final Drive:
    Belt Drive
    Features
    Gear Ratios:
    Specific gear ratios provided in manual
    Transmission Fluid Type:
    Refer to manual for specific Kawasaki-approved gear oil or transmission lubricant
    📐 Dimensions
    Exterior
    Overall Length:
    Approx. 99.4 in. (2525 mm)
    Overall Width:
    Approx. 39.2 in. (995 mm)
    Overall Height:
    Approx. 57.7 in. (1465 mm)
    Wheelbase:
    Approx. 64.0 in. (1625 mm)
    Ground Clearance:
    Approx. 5.5 in. (140 mm)
    Seat Height:
    Approx. 28.7 in. (730 mm)
    Weights
    Dry Weight:
    Approx. 723 lbs (328 kg)
    Curb Weight:
    Approx. 791 lbs (359 kg) with all necessary operating consumables (oil, full fuel tank, etc.)
    Gross Vehicle Weight Rating Gvwr:
    Refer to VIN plate and manual
    🛡️ Safety Features
    Ratings
    Crash Test Ratings:
    N/A (Motorcycles are not rated by traditional automotive safety agencies like NHTSA in the same manner)
    Active Features
    ABS:
    Available on some models/trims (K-ACT - Kawasaki Advanced Coactive-Braking Technology)
    Braking System Type:
    Hydraulic disc brakes, front and rear
    Passive Features
    Lighting:
    Halogen headlight, LED taillight/brake light
    Frame Construction:
    Steel, double-cradle frame
    💡 Technology Features
    Infotainment
    Audio System:
    Optional factory-installed audio system, typically with AM/FM radio and iPod/MP3 connectivity on higher trims or as an accessory. May include handlebar controls.
    Cruise Control:
    Available on some VN1700 models, providing enhanced touring comfort. (Check specific model/trim for availability).
    Driver Assistance
    ABS:
    As mentioned, K-ACT (Kawasaki Advanced Coactive-Braking Technology) was an option, providing linked ABS for enhanced braking control.
    Connectivity
    Diagnostic Port:
    Standard diagnostic connector for ECU access, allowing for fault code reading and data logging with appropriate tools.
    🔧 Maintenance
    Service Intervals
    Engine Oil Change:
    Every 3,700 miles (6,000 km) or 6 months, whichever comes first (typical, confirm with manual)
    Oil Filter Replacement:
    At every oil change (typical)
    Spark Plug Inspection:
    Every 7,500 miles (12,000 km) (typical, confirm with manual)
    Drive Belt Inspection:
    Every 7,500 miles (12,000 km) for tension and condition (typical, confirm with manual)
    Valve Clearance Check:
    Every 15,000 miles (24,000 km) (typical, confirm with manual)
    Fluid Specifications
    Engine Oil Type:
    API SG, SH, SJ or higher, SAE 10W-40 motorcycle specific lubricant (confirm viscosity for ambient temperature ranges in manual)
    Engine Oil Capacity:
    Approx. 3.9 US qt (3.7 L) with filter change (typical, confirm with manual)
    Coolant Type:
    Permanent antifreeze (ethylene glycol based) with corrosion inhibitor, 50/50 mix with distilled water
    Brake Fluid Type:
    DOT 4
    Transmission Fluid Type:
    Refer to manual (specific gear oil or dedicated transmission fluid)
    Known Issues
    Cam Chain Tensioner:
    Some VN1700 models (early production) may exhibit issues with automatic cam chain tensioners, leading to rattling noise. Aftermarket manual tensioners or replacement units are available.
    Fuel Injector Cleaning:
    Periodic cleaning of fuel injectors may be beneficial for optimal performance, especially after long periods of disuse or with lower quality fuel.
    Electrical Connectors:
    As with many motorcycles, checking and dielectric greasing electrical connectors periodically can prevent corrosion and intermittent issues.
    📚 Vehicle History
    Brand Heritage
    Kawasaki Motorcycles:
    Kawasaki Heavy Industries, Motorcycle & Engine division has a long history of innovation in motorcycle design, from early models to modern performance bikes and cruisers.
    Model Evolution
    Vn Series Cruisers:
    The VN series (Vulcan) has been Kawasaki's staple cruiser line, evolving from smaller displacement models to large V-twins. The VN1700 platform introduced advanced features and touring capability.
    Classic Tourer Variant:
    The Classic Tourer variant builds upon the Classic chassis, adding a substantial fairing, saddlebags, and other amenities for long-distance riding, distinguishing it from the Classic, Classic LT, and Voyager models within the VN1700 family.
    Production
    Production Period Vn1700:
    VN1700 models were produced starting from the late 2000s, with the VN1700 Classic Tourer being a key offering in that period.
    🏆 Awards & Recognition
    Recognitions
    Motorcycle Reviews:
    The VN1700 Classic Tourer was generally well-received by motorcycle press for its comfortable ride, strong V-twin performance, and classic styling, making it a competent competitor in the touring cruiser segment.
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