Target Audience:
Professional mechanics and DIY enthusiasts seeking in-depth repair and maintenance information.
Pictorial Diagrams:
Includes detailed illustrations, exploded diagrams, drawings, and photos.
Special Tool Reference:
References specific special service tool numbers and depicts their usage.
Ease Of Use:
Prepared with simple explanations for satisfactory after-service.
Benefit To User:
Enables users to perform repairs and adjustments efficiently, avoiding costly mistakes and ensuring reliability.
Engine:
Detailed diagnostics, disassembly, assembly, and repair procedures for the engine and its sub-systems.
Transmission:
Comprehensive instructions for removal, installation, disassembly, assembly, and adjustment of the transmission.
Chassis:
Coverage of frame, suspension (front and rear), steering, and swingarm maintenance and repair.
Electrical System:
Wiring diagrams, troubleshooting guides, component testing, and repair procedures for all electrical components and systems.
Fuel System:
Detailed procedures for fuel injection system diagnostics, fuel pump, injectors, and fuel lines.
Braking System:
Repair and maintenance of hydraulic braking systems, including calipers, master cylinders, and lines.
Wheels And Tires:
Information on wheel bearing service, tire replacement, and wheel balancing.
Bodywork And Trim:
Procedures for removal, installation, and repair of body panels, fenders, seat, and other trim components.
Clutch:
Service and adjustment of the clutch system.
Ignition System:
Diagnostics and repair of the ignition system, including spark plugs and coils.
Cooling System:
While primarily air-cooled, may cover any oil cooling components or related systems.
Exhaust System:
Information on exhaust system maintenance and component replacement.
Maintenance:
Routine maintenance, fluid changes, lubrication, and general servicing.
Troubleshooting:
Comprehensive diagnostic flowcharts and common problem resolution guides.
Repair:
Step-by-step instructions for component repair and replacement.
Disassembly Assembly:
Detailed breakdown and reassembly procedures for all major vehicle components.
Adjustments:
Precise instructions for making necessary adjustments to various systems.
Installation Removal:
Guidance on the correct procedures for removing and installing parts and components.
Depth:
Full spectrum from basic maintenance to complete engine and transmission rebuilds, including specialized tool usage.
File Type:
PDF (Portable Document Format)
Printability:
Printable pages allowing for hard copy reference
Binding:
Digital (Instant Download)
Paper Quality:
N/A (Digital Format)
Reader Requirement:
Adobe Reader or compatible PDF viewer
Operating Systems:
Windows, Mac OS, Linux OS
Completeness Statement:
100% complete and intact, no missing or corrupt pages/sections.
Engine Type:
Air-cooled, Twin Cam 96B V-Twin
Displacement:
96 cu in (1584 cc)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline
Oil Type Specification:
Refer to manual for specific Harley-Davidson approved oils (e.g., SAE 20W-50)
Ignition Type:
Spark Ignition, typically Magneti Marelli electronic ignition.
Length:
Approximately 93.3 inches (2370 mm)
Wheelbase:
Approximately 64.5 inches (1638 mm)
Ground Clearance:
Approximately 4.5 inches (114 mm)
Seat Height Laden:
Approximately 24.2 inches (615 mm)
Dry Weight:
Approximately 635 lbs (288 kg)
Gross Vehicle Weight Rating:
Refer to manual or VIN plate for specific GVWR
Crash Test Ratings:
N/A (Motorcycle specific safety features and design considerations apply).
Braking System Type:
Dual-disc front, single-disc rear, hydraulic disc brakes.
Lighting:
Halogen headlight, LED tail light, turn signals.
Frame Construction:
Steel, cradle frame design.
Tool Usage:
Emphasizes using correct special service tools to avoid adverse effects on safe operation.
Working Environment:
Recommends clean working area with adequate lighting and strict observation of accident prevention guidelines.
Initial Service:
Typically at 1,000 miles (1600 km).
Subsequent Service:
Generally every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Engine Oil Capacity:
Refer to manual for exact capacity, typically around 3.5 quarts (3.3 Liters).
Transmission Fluid Capacity:
Refer to manual for exact capacity, typically around 1 quart (0.95 Liters).
Primary Chain Case Oil Capacity:
Refer to manual for exact capacity, typically around 1 quart (0.95 Liters).
Common Wear Items:
Clutch plates, brake pads, tires, drive belt, and fork seals are typical wear items requiring periodic inspection and replacement.
Preventative Maintenance:
Adhering to the periodic maintenance chart, investigating unusual noises, and rectifying problems promptly are crucial for longevity.
Part Usage:
Strong recommendation to use only genuine Harley-Davidson parts as listed in the parts catalog.
Importance Of Torque:
Torque values are critical for assembly and installation procedures using correct OEM fasteners.
Brand Legacy:
Harley-Davidson, established 1903, renowned for V-twin engines and cruiser motorcycles.
Softail Platform:
The Softail platform, introduced in 1984, features a hidden rear suspension system to mimic the appearance of a hardtail frame.
Cross Bones Design:
The FLSTSB Cross Bones is characterized by its distinctive vintage styling, including a springer front fork and bobbed fenders.
Production Period:
The FLSTSB Cross Bones was produced from 2008 to 2011.
