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Harley Davidson Sportster 1200 Low Rider 13 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster 1200 Low Rider Year: 2013 Codes Engine Family Code: Evolution (883/1200) Vin Code 8Th Digit: To be confirmed by specific VIN, typically...
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Type: Motorcycle
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Harley Davidson Sportster 1200 Low Rider 13 Service Repair ManualHarley Davidson Sportster 1200 Low Rider 13 Service Repair ManualHarley Davidson Sportster 1200 Low Rider 13 Service Repair ManualHarley Davidson Sportster 1200 Low Rider 13 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Sportster 1200 Low Rider
Year:
2013
Codes
Engine Family Code:
Evolution (883/1200)
Vin Code 8Th Digit:
To be confirmed by specific VIN, typically 'E' for 1200cc
👋 Introduction
Market Position
Segment:
Cruiser/Performance Motorcycle
Target Audience:
Harley-Davidson owners seeking to perform maintenance and repairs themselves, independent repair shops.
Competitive Analysis
Competitors Manuals:
Comparable to factory service manuals from brands like Kawasaki, Yamaha, Honda in terms of detail and scope for their respective models.
Key Features
Brand Legacy:
Represents the enduring legacy and customizable nature of Harley-Davidson motorcycles.
Specific Model Focus:
Tailored specifically to the Sportster 1200 Low Rider, providing model-specific procedures and specifications.
Digital Delivery:
Instant download provides immediate access to repair information, saving time and shipping costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Total Pages:
772
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Inspection, removal, disassembly, assembly, installation, troubleshooting of 1200cc Evolution V-Twin engine.
Fuel System:
Fuel injection system (EFI), throttle body, injectors, fuel pump, fuel lines, fuel tank maintenance.
Ignition System:
Ignition module, spark plugs, wiring, troubleshooting ignition faults.
Transmission:
5-speed transmission, clutch assembly, primary drive, troubleshooting and repair procedures.
Electrical System:
Wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), battery maintenance, lighting, switches, fuses, circuit breakers.
Brakes:
Front and rear brake systems, hydraulic components, caliper service, brake pad replacement, fluid flush and bleed.
Suspension:
Front fork assembly (telescopic), rear shock absorbers, adjustment and service.
Frame And Body:
Frame inspection, body panel removal and installation, fenders, fuel tank mounting, seat assembly.
Wheels And Tires:
Wheel bearing service, tire pressure recommendations, tire replacement, wheel balancing.
Exhaust System:
Exhaust pipes, mufflers, heat shields, mounting, service.
Cooling System:
Air-cooled engine, no traditional coolant system, emphasis on airflow and cylinder fin cleaning.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain lubrication/adjustment (if applicable, though this model uses belt drive), battery checks, tire pressure checks.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues across all systems.
Component Replacement:
Detailed instructions for replacing parts such as brake pads, clutch plates, battery, starter, fuel pump, etc.
Engine Rebuild:
Comprehensive procedures for engine disassembly, inspection, measurement, and reassembly, including piston, rings, valves, and camshafts.
Electrical Diagnostics:
Wiring diagram interpretation, voltage drop testing, continuity testing, fault code diagnosis (if applicable).
Transmission Service:
Clutch adjustment, transmission fluid changes, internal transmission component inspection and replacement.
Suspension Service:
Fork seal replacement, oil changes, shock absorber service.
Brake Service:
Bleeding procedures, caliper rebuild, master cylinder service.
Technical Depth
Depth:
In-depth technical service and repair for all major mechanical and electrical systems.
Diagnostic Level:
Advanced diagnostics with detailed symptom-to-cause tables and troubleshooting flowcharts.
Torque Specifications:
Extensive list of factory-specified torque values for all fasteners and critical components.
Clearances:
Detailed specifications for component clearances, tolerances, and wear limits (e.g., piston-to-cylinder, valve lash).
Wiring Diagrams:
Complete and detailed color-coded electrical wiring schematics for all vehicle systems.
📊 Manual Specifications
File Format
Format:
Digital PDF
Searchability:
Fully searchable text content for quick information retrieval.
Print Quality
Quality:
High-resolution scans suitable for printing specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF format implies no physical binding)
Paper Type
Paper Type:
N/A (Digital PDF format implies no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-Twin
Displacement:
73.4 cubic inches (1199 cc)
Bore X Stroke:
3.496 in x 3.811 in (88.8 mm x 96.8 mm)
Compression Ratio:
9.0:1 (typical for this generation)
Performance
Horsepower:
Approximately 67 hp @ 5500 rpm (estimated)
Torque:
Approximately 71 lb-ft @ 3500 rpm (estimated)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (R+M)/2 or higher recommended.
Valvetrain
Configuration:
Overhead valve, pushrod-actuated, two valves per cylinder
Lubrication
System:
Dry sump lubrication system with oil tank integrated into the crankcase.
🔧 Transmission
Standard
Type:
5-speed constant mesh, helical gears
Optional
Options:
N/A for factory models, custom options exist.
Features
Clutch:
Wet, multi-plate
Primary Drive:
1.73:1, chain drive with compensator sprocket
Final Drive:
3.15:1, belt drive
Fluid Specifications
Transmission Oil:
Harley-Davidson SYN3 Synthetic Motorcycle Oil, or SAE 20W-50 motorcycle oil meeting Harley-Davidson specifications.
📐 Dimensions
Exterior
Length:
90.0 in (2286 mm)
Width:
32.9 in (835.7 mm)
Height:
47.0 in (1193.8 mm) (approx., windshield dependent)
Wheelbase:
60.4 in (1534 mm)
Ground Clearance:
4.1 in (104 mm)
Weights
Dry Weight:
588 lbs (266.7 kg)
Gvwr:
To be confirmed by specific model VIN, typically around 965 lbs.
Fuel Capacity
Fuel Tank Capacity:
4.5 US gal (17.0 L)
Seat Height
Seat Height:
26.0 in (660 mm) (unladen)
🛡️ Safety Features
Ratings
Crash Test Rating:
Motorcycles typically do not undergo standardized crash testing like automobiles.
Active Features
Brakes:
Hydraulic disc brakes, front and rear.
Lighting:
Halogen headlight, LED tail light, front and rear turn signals.
Passive Features
Frame Construction:
Steel frame designed for rigidity and rider support.
Ergonomics:
Low seat height and swept-back handlebars designed for rider comfort and control.
💡 Technology Features
Infotainment
Display:
Analog speedometer with integrated LCD display for odometer, trip meter, and clock.
Audio System:
Typically no integrated audio system on this model, aftermarket options available.
Driver Assistance
Features:
No electronic driver assistance features common in modern vehicles (e.g., ABS, traction control) unless specified as an optional accessory.
Connectivity
Features:
N/A for factory specifications.
🔧 Maintenance
Service Intervals
First Service:
Typically 1,000 miles (1,600 km) or 6 months, whichever comes first.
Subsequent Oil Changes:
Every 5,000 miles (8,000 km) or 12 months.
Drive Belt Inspection:
Inspect tension and condition every 2,500 miles (4,000 km).
Brake Fluid Flush:
Every 24 months.
Fluid Specifications
Engine Oil Capacity:
3.0 US quarts (2.8 Liters) with filter change.
Engine Oil Type:
Harley-Davidson SYN3 Synthetic Motorcycle Oil, or SAE 20W-50 motorcycle oil meeting Harley-Davidson specifications.
Primary Chain Case Oil:
Harley-Davidson Primary Chaincase Lubricant, or SAE 85W-140 motorcycle oil.
Primary Chain Case Oil Capacity:
28 US fluid ounces (828 ml).
Brake Fluid Type:
DOT 4 specification brake fluid.
Known Issues
Common Wear Items:
Brake pads, tires, clutch plates, belt drive (tension and wear).
Electrical Connections:
Potential for corrosion or looseness in connectors, especially on older models or in harsh environments.
Rear Suspension Bushings:
Wear in shock absorber bushings can lead to a clunky feel.
Primary Drive Chain Tensioner:
The automatic tensioner can wear, leading to noise or excessive slack.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, established in 1903, is synonymous with American motorcycle culture and customisation.
Model Evolution
Sportster Lineage:
The Sportster line, introduced in 1957, is Harley-Davidson's longest-running production model, known for its balance of performance and manageable size.
Low Rider Variant:
The Low Rider designation typically signifies a motorcycle with a lower seat height and often modified rider ergonomics for a more relaxed riding posture.
Production
Manufacturing Location:
United States (typically Wisconsin or Missouri)
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Sportster line is a perennial favorite and consistently receives positive reviews for its character and performance within its segment. Specific awards for the 2013 Low Rider variant are model-specific and not broadly generalized.
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