Engine Mechanical:
Detailed coverage of XK inline-six engines, including disassembly, inspection, rebuilding, and tuning of cylinder head, block, crankshaft, camshafts, pistons, connecting rods, and valve train.
Ignition System:
Covers distributors, coils, spark plugs, wiring, timing, and troubleshooting for optimal ignition performance.
Carburetion:
In-depth procedures for Zenith-Stromberg and SU carburetors, including tuning, rebuilding, and jetting for various engine configurations.
Lubrication System:
Details on oil pump, oil filter housing, oil galleries, and oil pressure regulation.
Cooling System:
Radiator, water pump, thermostat, fan, and coolant flow diagrams, including maintenance and repair.
Fuel Delivery:
Fuel pump operation, fuel lines, fuel tank, and associated components.
Transmission Manual:
Service and repair procedures for Moss (pre-selector) and later Jaguar four-speed transmissions, including clutch operation and rebuilds.
Driveshaft And Rear Axle:
U-joints, propeller shaft, differential servicing, axle shaft removal, and bearing adjustments.
Front Suspension:
Wishbones, kingpins, bushes, shock absorbers, and steering linkage overhaul.
Rear Suspension:
Live axle location, semi-elliptic leaf springs, and shock absorber servicing.
Braking System:
Girling disc brake system (front and rear), hydraulic lines, master cylinders, calipers, brake pads, and wheel cylinders for drum brakes (early models or rear).
Steering System:
Steering box overhaul, tie rod ends, drag links, and column components.
Electrical System Lighting:
Headlamps, taillamps, indicators, interior lighting, and bulb specifications.
Electrical System Instruments:
Dashboard gauges (speedometer, tachometer, oil pressure, water temperature, ammeter), wiring harness diagrams, and connector pinouts.
Body Construction:
Steel chassis frame, aluminum body panels, door mechanisms, window regulators, and convertible top assembly.
Interior Trim:
Seat upholstery, dashboard coverings, carpeting, and trim panel fitting.
Routine Maintenance:
Oil changes, filter replacements, lubrication points, ignition timing checks, carburetor adjustments, and fluid level checks.
Troubleshooting Guide:
Diagnostic charts for common problems, symptoms, and recommended solutions for engine, electrical, and mechanical issues.
Engine Rebuild:
Comprehensive step-by-step instructions for full engine disassembly, cleaning, inspection, measurement, part replacement, and reassembly.
Transmission Overhaul:
Detailed guidance on disassembling, inspecting, and rebuilding both Moss pre-selector and conventional gearboxes.
Brake System Repair:
Instructions for replacing brake pads/shoes, servicing calipers/wheel cylinders, bleeding the system, and replacing hydraulic lines.
Suspension Component Replacement:
Procedures for replacing kingpins, ball joints, tie rod ends, bushings, and shock absorbers.
Electrical Wiring Repairs:
Guidance on tracing and repairing faults in the electrical system, including connector maintenance and harness repairs.
Body Panel Alignment And Repair:
Information on adjusting doors, bonnets, and boot lids, as well as basic bodywork repair techniques.
Depth:
Comprehensive (covers complete rebuilds and advanced diagnostics, not just basic maintenance).
Oil Change Interval:
Typically every 3,000 miles or 6 months, with oil filter change at the same interval. Specific recommendations may vary based on usage and oil type.
Grease Points:
Regular lubrication of chassis grease points (kingpins, steering joints, suspension pivots, U-joints) is critical, often recommended every 1,000-2,000 miles.
Engine Oil:
Historically, SAE 20W-50 or 20W-50 multigrade oil. For modern use, a high-quality classic car oil with adequate zinc (ZDDP) content is recommended (e.g., Valvoline VR1, Brad Penn, Castrol Classic).
Transmission Oil:
Moss gearbox: GL-4 SAE 90 gear oil. Later transmissions and automatics will have specific requirements detailed in the manual.
Brake Fluid:
DOT 3 or DOT 4 glycol-based brake fluid. Users should verify compatibility with seals, especially if the system has been rebuilt with modern components.
Engine Oil Leaks:
Common due to aging seals and gaskets. Emphasis on proper torque and gasket material is crucial during rebuilds.
Kingpin Wear:
Front suspension kingpin wear can lead to imprecise steering and handling. Regular lubrication and eventual replacement of worn components are necessary.
Overdrive Reliability:
Laycock de Normanville overdrive units can be sensitive and require proper operation and maintenance to avoid issues.
Body Corrosion:
While much of the body is aluminum, the underlying steel chassis and some steel body panels are susceptible to rust, especially in areas exposed to moisture.