Triumph Motorcycle 1950-1964 TRW 500 Repair Srvc Manual

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🏷️ Basic Information Identification Make: Triumph Model: TRW 500 Year Range: 1950-1964 Engine Type: 500cc OHV Parallel-Twin 👋 Introduction Market Position Target Audience: Triumph TRW 500 owners, mechanics, and vintage...

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Type: Motorcycle

Vendor:

Sku: 54682

Tags: 1950 1951 1952 1953 1954 1955 1956 1957 1958 1959 1960 1961 1962 1963 1964 Motorcycle Motorcycles Triumph TRW TRW 500

Product variants

Description

🏷️ Basic Information

Identification

Make:

Triumph

Model:

TRW 500

Year Range:

1950-1964

Engine Type:

500cc OHV Parallel-Twin

👋 Introduction

Market Position

Target Audience:

Triumph TRW 500 owners, mechanics, and vintage motorcycle enthusiasts

Competitive Analysis

Value Proposition:

Comprehensive and cost-effective alternative to professional workshop servicing

Key Features

Comprehensiveness:

The most comprehensive service, maintenance, and repair manual available for the Triumph TRW 500

Ease Of Use:

Step-by-step instructions and exploded views simplify complex repairs

📋 Manual Details

Coverage Areas

Page Count:

Manual Type:

Service and Repair Manual

Language:

English

Format:

PDF Download (Self-Extracting)

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, troubleshooting, and component replacement

Carburetter:

Adjustment, cleaning, and rebuild of common carburettor types

Gearbox:

Disassembly, assembly, and maintenance of the gearbox

Front Fork:

Telescopic front fork service and repair

Wheels:

Spoke wheel maintenance, bearing service, and tire replacement

Electrical System Bth:

BTH magneto and associated ignition components

Electrical System Lucas:

Lucas dynamo, lighting, and battery charging systems

Procedures Included

Maintenance:

Regular servicing, lubrication, and adjustments

Troubleshooting:

Diagnostic procedures for common performance issues

Repair:

Step-by-step repair instructions for all major components

Exploded Views:

Detailed diagrams illustrating component relationships and assembly

Technical Depth

Diagnostic Capabilities:

Advanced troubleshooting and fault finding for both mechanical and electrical systems

Rebuild Instructions:

Comprehensive instructions for complete engine and gearbox rebuilds

Part Identification:

Detailed component identification and assembly order

📊 Manual Specifications

File Format

File Type:

Extraction Method:

Self-executing extractor for faster download and extraction

Searchability:

Bookmarked for quick navigation

Printability:

Printable PDF

⚙️ Engine Specifications

Primary Engine

Engine Displacement:

499cc (30.4 cubic inches)

Engine Configuration:

OHV Parallel-Twin

Bore X Stroke:

63mm x 80mm (approx.)

Compression Ratio:

Typical 6.5:1 or 7.0:1 (depending on variant)

Performance

Horsepower:

Approximately 27-30 bhp at 6,000 rpm (varies by tuning and year)

Torque:

Not explicitly stated in product info, but substantial for its era.

Fuel System

Carburetor Type:

Typically single Amal (e.g., Monobloc) or similar British carburetors.

Fuel Type:

Lead-replacement or high-octane gasoline (depending on original specification and modern fuel availability).

🔧 Transmission

Standard

Gearbox Type:

4-speed constant mesh

Optional

Clutch Type:

Dry, multi-plate

Features

Shift Mechanism:

Positive stop foot change

Final Drive:

Chain drive

📐 Dimensions

Exterior

Wheelbase:

Approx. 55 inches (1397 mm)

Weights

Dry Weight:

Approx. 360-380 lbs (163-172 kg)

🛡️ Safety Features

Ratings

Historical Context:

Safety standards were significantly different in this era. Modern safety ratings are not applicable.

Active Features

Brakes:

Drum brakes front and rear

Passive Features

Lighting:

Basic headlamp, tail lamp, and brake light (Lucas system coverage)

💡 Technology Features

Infotainment

Instrumentation:

Mechanical speedometer and warning lamps (if fitted)

Driver Assistance

Not applicable to this era of motorcycle

Connectivity

Not applicable to this era of motorcycle

🔧 Maintenance

Service Intervals

Oil Change:

Recommended every 1,000-1,500 miles (manual will specify exact interval and procedure)

Valve Adjustment:

Recommended at regular intervals (manual will detail procedure and clearance)

Fluid Specifications

Engine Oil:

Typically SAE 20W-50 or SAE 30 monograde oil (specific recommendation in manual)

Gearbox Oil:

Motorcycle-specific gearbox oil or suitable EP gear oil (specific recommendation in manual)

Known Issues

Oil Leaks:

Common in vintage British motorcycles due to sealing materials and design.

Electrical System:

Wear and tear on Lucas dynamo and regulator systems, BTH magneto maintenance.

Carburetor Tuning:

Requires careful tuning for optimal performance and reliability.

📚 Vehicle History

Brand Heritage

Manufacturer:

Triumph Engineering Co. Ltd., Meriden, Warwickshire, England

Model Evolution

Trw Origin:

The TRW 500 was a civilian version of the military TRW 500cc motorcycle, developed for post-war civilian use.

Engine Development:

Utilized Triumph's robust and popular OHV parallel-twin engine design.

Production

Production Period:

1950s through the early 1960s

🏆 Awards & Recognition

Recognitions

Historical Impact:

Triumph motorcycles of this era were renowned for their performance and handling, contributing to the brand's racing heritage.