Target Audience:
Mechanics and DIY enthusiasts
Content Style:
Clear, precise, easy-to-read explanations
Instructional Value:
Enables satisfactory after-services and maintenance even for less experienced personnel
Visual Aids:
Detailed illustrations, exploded diagrams, drawings, and photos
Vehicle Models Covered:
AJS 18, AJS 18S, AJS 18CS
Production Years Covered:
1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966
Type:
Workshop Service Manual
Purpose:
Repair, maintenance, and service guidance
Engine:
Engine overhaul, tuning, carburetor adjustment, ignition system, lubrication
Transmission:
Gearbox disassembly, assembly, adjustment, lubrication
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires
Brakes:
Brake system overhaul, adjustment, linings, hydraulic components
Electrical:
Lighting system, ignition, wiring diagrams, battery, dynamo/alternator (if applicable)
Bodywork:
Body panel removal and installation, fenders, fuel tank, seat, controls
Fuel System:
Fuel tank, fuel lines, fuel tap, carburetor servicing
Exhaust System:
Muffler and exhaust pipe maintenance and installation
Cooling System:
Air cooling system (engine fins) maintenance
Maintenance:
Routine checks, lubrication points, periodic service schedule, adjustments
Repair:
Step-by-step repair procedures for all major components, disassembly and assembly
Troubleshooting:
Diagnostic procedures for common faults, identification of problems and solutions
Installation:
Procedures for installation of new parts and components
Special Tools:
Reference to specific AJS service tool numbers and their usage
Safety Precautions:
Detailed safety measures, DANGER, CAUTION, and NOTE remarks included for hazardous operations
Depth:
Comprehensive step-by-step procedures, detailed explanations, pictorial diagrams, exploded views, technical specifications
Component Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photos for all procedures
Service Data:
Includes service data, precautions, and important points for maintenance and repair
Wear Limits:
Provides reference to wear limits for key components
Assembly Details:
Valuable assembly details provided for comprehensive understanding
Diagnostic Information:
Includes diagnostic information where necessary for troubleshooting
Factory Specifications:
Contains factory specifications and allowable limits for components
Completeness Statement:
100% complete and intact, no missing/corrupt pages/sections
Engine Type:
Single-cylinder, 4-stroke OHV (likely, typical for AJS 18 series)
Bore X Stroke:
Refer to manual for specific figures (typically around 72mm x 85mm for 348cc, or 75mm x 85mm for 350cc variants)
Displacement:
Likely 348cc or 350cc, depending on specific 18, 18S, 18CS variant
Horsepower:
Refer to manual for specific figures (typically around 20-25 bhp)
Carburetor:
Likely Amal Monobloc or similar, specification and adjustment detailed in manual
Fuel Type:
Unleaded gasoline (post-production, or leaded gasoline for original specifications)
Oil Type:
Refer to manual for specific oil grade and type (e.g., SAE 20W/50)
Oil Capacity:
Refer to manual for specific oil capacity
Oil Change Interval:
Refer to manual (typically every 2,000-3,000 miles or annually)
Major Overhaul Interval:
Refer to manual (dependent on usage and maintenance)
Gearbox Oil Type:
Refer to manual (e.g., SAE 20W/50 or specific gearbox oil)
Fork Oil Type:
Refer to manual (e.g., SAE 10W fork oil)
Brake Fluid Type:
Refer to manual (typically DOT 3 or similar for period, or specific drum brake fluid)
Common Wear Items:
Valve guides, piston rings, clutch plates, gearbox bearings, electrical components
Typical Faults:
Carburetor tuning issues, ignition timing problems, oil leaks, electrical contact issues
Importance Of Torques:
Crucial for proper assembly and preventing damage; manual provides specific values
