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Jaguar Mark 2 1959-1967 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jaguar Model: Mark 2 Production Years Covered: 1959-1967 Codes Chassis Code: XJ40 (Precursor to XJ series) 👋 Introduction Market Position Positioning: Essential resource for owners...
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Type: Car
Vendor:
Sku: 199214
Jaguar Mark 2 1959-1967 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
Mark 2
Production Years Covered:
1959-1967
Codes
Chassis Code:
XJ40 (Precursor to XJ series)
👋 Introduction
Market Position
Positioning:
Essential resource for owners and mechanics of the Jaguar Mark 2, offering professional-level repair and maintenance information.
Competitive Analysis
Advantage:
Provides access to factory-level technical data, enabling DIY repairs and significant cost savings compared to professional shop labor.
Key Features
Features:
Complete and intact, includes diagrams and photos, step-by-step instructions, critical specifications, troubleshooting guides, and electrical schematics.
Value Proposition
Benefit:
Empowers users to perform maintenance and repairs effectively, saving time and money while ensuring the longevity and optimal performance of their classic Jaguar.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All Models, All Engines, All Trim Levels, All Transmission Types
Page Count
Estimated Page Count:
Hundreds of pages (Specific count not provided, but described as comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle
Chassis:
Brake System, Suspension, Steering, Chassis/Body
Electrical:
Electrical System, Wiring Diagram, Engine Control System
Auxiliary:
Cooling System, Fuel System (including Fuel Injection), Emission System, Heater/Air Conditioner
Interior Safety:
Restraint System, Interior
Procedures Included
Diagnostics And Troubleshooting:
Troubleshooting, Diagnostic Procedures
Maintenance:
General Maintenance, Periodic Lubrication, Routine Service
Repair And Rebuild:
Disassembly, Assembly, Cleaning, Reinstallation, Detailed Repair Procedures
Technical Depth
Depth:
Comprehensive, Professional Technician Level, Detailed Sub-steps, Cautions, Warnings
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT enabled
Binding Type
Binding:
Digital (N/A for PDF)
Paper Type
Paper Quality:
Digital (N/A for PDF)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
Inline 6-cylinder (2.4 Liter, 3.4 Liter, 3.8 Liter XK engines)
Performance
3.8L Engine Horsepower:
220 bhp @ 5500 rpm (approx.)
3.8L Engine Torque:
240 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Carbureted (Typically SU HD6 or Stromberg carburetors), some later models may have variations. Manual covers fuel injection for relevant models/years if applicable.
Engine Management
Ignition System:
Distributor-based ignition system.
Engine Internals
Block Material:
Cast Iron
Cooling System
Cooling Method:
Water-cooled, pressurized system with a radiator and fan.
🔧 Transmission
Standard
Transmission Options:
4-speed Manual (often with or without overdrive), Moss gearbox
Optional
Automatic Transmission Option:
Borg-Warner 3-speed Automatic Transmission
Features
Overdrive:
Available on some manual transmission models, providing enhanced cruising economy.
Fluid Type
Manual Transmission Fluid:
Refer to manual for specific GL specifications (e.g., GL-4, GL-5) and viscosity grades (e.g., 75W-90, 80W-90).
Automatic Transmission Fluid:
Refer to manual for specific DEXRON/MERCON equivalent specifications.
📐 Dimensions
Exterior
Wheelbase:
107 inches (approx.)
Length:
183.75 inches (approx.)
Width:
67 inches (approx.)
Height:
55 inches (approx.)
Weights
Curb Weight:
Approx. 3,000 - 3,300 lbs (depending on engine and equipment)
Gross Vehicle Weight Rating:
Refer to specific model documentation.
🛡️ Safety Features
Ratings
Crash Testing Era:
Pre-dates modern standardized crash testing (NHTSA, Euro NCAP).
Active Features
Braking System:
Hydraulically operated disc brakes on all four wheels (standard on most models from 1961 onwards, front discs standard earlier).
Steering Type:
Recirculating ball steering, optional power steering.
Passive Features
Seatbelts:
Lap belts were typically optional or standard depending on the year and market; three-point belts are a common aftermarket upgrade.
Body Construction:
Unitary construction (monocoque) with integrated safety cage elements, offering better rigidity than body-on-frame designs of the era.
💡 Technology Features
Infotainment
Audio System:
Original cars would have fitted AM/FM radios, often with push-button tuning. Modern upgrades are common.
Driver Assistance
Power Steering:
Optional power steering system available, significantly improving low-speed maneuverability.
Connectivity
Connectivity Features:
None as originally equipped; modern integrations are aftermarket.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 6 months, but refer to the manual for precise intervals based on driving conditions.
Grease Points:
Periodic lubrication of chassis grease points is essential (detailed in manual).
Fluid Specifications
Engine Oil Grade:
Refer to manual for recommended viscosity (e.g., 20W-50, 10W-30 depending on climate and engine condition). Zinc additive (ZDDP) is highly recommended for flat-tappet camshafts.
Coolant Type:
Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio typical).
Brake Fluid Type:
DOT 3 or DOT 4, depending on original specification and system compatibility. Manual will specify.
Known Issues
Common Problems:
Carburetor tuning, oil leaks (especially from rocker covers and oil seals), potential for steering box wear, electrical gremlins due to age, cooling system maintenance, rear axle oil seal leaks.
Tune Up Components
Spark Plugs:
Refer to manual for specific plug type and gap (e.g., Champion N5Y, NGK BP5ES).
📚 Vehicle History
Brand Heritage
Heritage:
Jaguar Cars is renowned for its sporting heritage, luxury saloons, and iconic design.
Model Evolution
Predecessor:
Jaguar MkI
Successor:
Jaguar XJ6
Production
Manufacturing Location:
Coventry, England
Production Volume:
Over 60,000 units produced across all variants.
🏆 Awards & Recognition
Recognitions
Status As Icon:
Widely considered a classic sports saloon and a design icon of its era, featured in numerous films and media.
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