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JAGUAR S-TYPE 3.8 Series 1960-1968 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Jaguar Model: S-Type Sub Model: 3.8 Series Year Range: 1960-1968 Codes Engine Code: 4.2 Litre XK (Derived from XK120/140/150, early models used 3.8L version) 👋...
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Type: Car
Vendor:
Sku: 419409
JAGUAR S-TYPE 3.8 Series 1960-1968 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
S-Type
Sub Model:
3.8 Series
Year Range:
1960-1968
Codes
Engine Code:
4.2 Litre XK (Derived from XK120/140/150, early models used 3.8L version)
👋 Introduction
Market Position
Market Position:
The Jaguar S-Type 3.8 Series was a luxury executive car, competing with models from Mercedes-Benz, Rover, and other premium manufacturers of its era. It offered a blend of performance, comfort, and elegant styling.
Competitive Analysis
Competitive Analysis:
Positioned as a more sporting alternative to some rivals, the S-Type 3.8 capitalized on Jaguar's renowned straight-six engine and sophisticated chassis design, offering a compelling driving experience.
Key Features
Key Features:
Distinctive styling, powerful 3.8-liter engine, independent rear suspension, disc brakes (front and often rear), luxurious interior, excellent ride quality.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service and Repair Manual
Language:
English
Format:
PDF
Delivery:
Instant Download
Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine mounts, disassembly, assembly, diagnostics.
Transmission:
Manual and Automatic transmission service, overhaul, clutch operation, gear shifting mechanisms, fluid specifications, troubleshooting.
Drivetrain:
Rear axle assembly, differential, driveshafts, universal joints, lubrication, service procedures.
Suspension:
Front and rear suspension geometry, shock absorbers, springs, bushings, steering linkage, wheel alignment specifications.
Brakes:
Hydraulic system, brake fluid specifications, master cylinder, wheel cylinders, brake calipers/drums, linings, parking brake, bleeding procedures, troubleshooting.
Steering:
Steering column, steering box, power steering system (if applicable), linkages, adjustments, troubleshooting.
Electrical System:
Wiring diagrams, lighting system, charging system (generator/alternator), starting system, ignition system, instrumentation, fuses, relays, battery, troubleshooting.
Body:
Body shell construction, doors, windows, locks, hinges, exterior trim, interior trim, dashboard, seat mechanisms, weatherstripping, body panel repair.
Climate Control:
Heating system, ventilation, (air conditioning if optioned).
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, lubrication points, fluid level checks, tune-ups.
Troubleshooting:
Diagnostic flowcharts, common problems and solutions for all major systems.
Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation.
Disassembly Assembly:
Complete teardown and reassembly procedures for major components.
Diagnostics:
Fault finding, testing procedures, diagnostic specifications.
Technical Depth
Depth:
Comprehensive; suitable for DIY enthusiasts and professional mechanics alike, covering basic maintenance to full engine and transmission rebuilds.
Illustrations:
High-quality diagrams, exploded views, and detailed illustrations for clarity.
Specifications:
All manufacturer specifications, torque values, clearances, and tolerances included.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality:
Printable, with zoom in/out functionality for detailed viewing.
Searchability:
Likely text-searchable if generated from OCR'd original documents.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-6 Cylinder, DOHC (Dual Overhead Camshaft)
Displacement:
3781 cc (3.8 Liters)
Bore X Stroke:
3.56 in x 3.27 in (90.5 mm x 83.0 mm)
Compression Ratio:
8.0:1 (Standard), 8.5:1 (Optional/Later models)
Performance
Horsepower:
Approximately 220-230 bhp @ 5500 rpm (depending on specification and carburetion)
Torque:
Approximately 240-260 lb-ft @ 3000 rpm (depending on specification)
Fuel System
Fuel Delivery:
Twin SU Carburetors (e.g., HD6 or HVG models) or Weber Carburetors on some performance variants.
Fuel Type:
Premium Unleaded Gasoline (or Leaded gasoline of Octane 90+ during its era)
Cooling System
Cooling Type:
Water Cooled, Pressurized System
Lubrication System
Oil Capacity:
Approximately 10.5 US quarts (9.9 liters) with filter change.
Ignition System
Ignition Type:
Distributor Ignition, Coil, Spark Plugs.
🔧 Transmission
Standard
Transmission Type:
4-speed Manual (Moss Gearbox) with optional Overdrive (Laycock de Normanville).
Optional
Transmission Type:
3-speed Automatic (BorgWarner DG150)
Features
Overdrive Feature:
Available on manual transmissions, effectively providing higher cruising gears (e.g., 2nd OD, 3rd OD, 4th OD).
Fluid Specifications
Manual Transmission Fluid:
GL-4 Gear Oil, SAE 75W-90 or 80W-90 (refer to manual for exact viscosity and specification)
Automatic Transmission Fluid:
Dexron-III (or equivalent ATF Type A Sufix A for original specification).
📐 Dimensions
Exterior
Wheelbase:
107.5 inches (2730 mm)
Overall Length:
183.25 inches (4654 mm)
Overall Width:
66 inches (1676 mm)
Overall Height:
51.75 inches (1314 mm)
Weights
Curb Weight:
Approximately 3300-3600 lbs (1497-1633 kg), depending on equipment.
🛡️ Safety Features
Ratings
Safety Ratings:
No standardized crash test ratings from modern agencies exist for vehicles of this era. Safety features were rudimentary by today's standards.
Active Features
Active Features:
Four-wheel Dunlop disc brakes with hydraulic assistance, excellent weight distribution.
Passive Features
Passive Features:
Safety glass throughout, padded dashboard, collapsible steering column (introduced later in production).
💡 Technology Features
Infotainment
Infotainment Features:
Original factory fitted radio (AM/FM), often with push-button tuning. Speakers typically in the dashboard or rear parcel shelf. No modern infotainment systems, USB, Bluetooth, or touchscreen interfaces.
Driver Assistance
Driver Assistance Features:
Basic systems for the era: power-assisted steering (optional/standard on some models), power-assisted brakes. No ABS, traction control, or advanced driver aids.
Connectivity
Connectivity Features:
None in the modern sense. Connectivity limited to the electrical systems for ignition, lighting, and charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months, whichever comes first. (Note: Vintage car recommendations may vary, consult manual for specifics).
Lubrication Points:
Regular greasing of suspension components, steering joints, propeller shaft U-joints, and chassis points every 3,000 miles.
Tune Up Interval:
Annual or every 6,000 miles, including ignition timing, carburetor adjustment, and valve clearance checks.
Fluid Specifications
Engine Oil Specification:
API SG or SF rated oil, SAE 20W-50 recommended for most climates. Zinc additive (ZDDP) is highly recommended for flat-tappet camshafts.
Coolant Specification:
A 50/50 mixture of high-quality antifreeze (ethylene glycol based) and distilled water. Specific anti-corrosion additives may be beneficial for older cooling systems.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid. Glycol-based.
Known Issues
Known Issues:
Carburetor synchronization and tuning, occasional cooling system leaks (hose deterioration), SU carburetor diaphragm issues, electrical connection corrosion, rear spring sagging, perished rubber bushes in suspension and steering.
Filter Part Numbers
Oil Filter:
Examples: Fram PH10, Purolator L30001, Mann W960/1 (cross-reference specific to your S-Type 3.8 variant needed).
Air Filter:
Refer to specific carburetor type (e.g., for SU HD6, K&N equivalent or specific paper filters).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Jaguar Cars is renowned for its legacy of producing elegant, high-performance sports cars and luxury saloons. Founded by Sir William Lyons, the brand has a long history of innovation and racing success.
Model Evolution
Model Evolution:
The S-Type was introduced in 1963 as a more compact and sporting alternative to the flagship Jaguar Mark 10. It shared much of its mechanicals with the Jaguar Mark 2 but featured a distinctive new body shell inspired by the larger Mark X. The 3.8-liter engine was a key component, offering strong performance. It was produced until 1968, when it was succeeded by the Jaguar XJ6.
Production
Production Years:
1963-1968
Manufacturing Location:
Coventry, England
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the S-Type model are not widely documented in the way modern cars are, it was well-regarded for its performance and luxury at the time of its release. It represented a significant evolution in Jaguar's saloon car offerings.
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