🏷️ Basic Information

Make:

BMW

Model:

2002

Chassis Codes:

114

Engine Codes:

M10 Series (e.g., M10B20)

👋 Introduction

Positioning:

The BMW 2002 is an iconic sports sedan that defined a generation of compact luxury performance cars. This manual targets owners and enthusiasts passionate about maintaining and restoring these classic vehicles.

Competitors:

Competed with cars like the Alfa Romeo Giulia, Datsun 240Z, Porsche 914, and other sporty European and Japanese offerings of the era.

Vehicle Appeal:

Renowned for its nimble handling, responsive engine, and relatively simple mechanicals, making it a popular choice for DIY enthusiasts.

📋 Manual Details

Primary Coverage:

Workshop Repair and Service

Model Years Covered:

1967-1976

Estimated Page Count:

Varies by specific edition, typically hundreds of pages for a comprehensive workshop manual.

Type:

Workshop Manual / Repair Manual / Service Manual

Language:

English (Standard for most aftermarket manuals of this era; original may vary)

Format:

Likely printed book or high-quality PDF scan

📖 Manual Coverage

Engine:

Engine mechanical, lubrication, cooling, fuel, ignition, emissions control

Transmission:

Manual and automatic transmissions (including clutch, driveshaft, differentials)

Suspension And Steering:

Front and rear suspension, steering system components

Brakes:

Hydraulic brake system (front discs, rear drums), parking brake

Electrical System:

Battery, charging system, starting system, lighting, instrumentation, wiring diagrams

Body:

Body panel repair, doors, windows, interior trim, body sealing

Exhaust System:

Exhaust manifold, pipes, muffler, and catalytic converter (if applicable for late models).

Fuel Tank And Lines:

Fuel tank removal, fuel pump, fuel lines, and filters.

Cooling Fans And Radiator:

Radiator service, fan belt adjustment, thermostat replacement.

Maintenance:

Scheduled maintenance, fluid changes, tune-ups, filter replacements

Diagnostics:

Troubleshooting guides, common problems, diagnostic procedures for various systems

Repair:

Step-by-step repair instructions for all major components and systems

Overhaul:

Engine, transmission, differential, carburetor overhauls

Adjustments:

Carburetor adjustment, ignition timing, valve adjustment, brake adjustment

Engine Rebuild:

Detailed instructions for engine disassembly, cleaning, inspection, and reassembly.

Carburetor Rebuild:

Comprehensive guides for rebuilding Solex/Zenith carburetors, including jetting and adjustment.

Brake System Overhaul:

Repair and replacement of brake calipers, wheel cylinders, master cylinder, and brake lines.

Depth:

Comprehensive, suitable for DIY enthusiasts and professional mechanics. Covers everything from basic tune-ups to complete engine rebuilds.

Wiring Diagrams:

Includes detailed electrical system diagrams for all major circuits.

Torque Specifications:

Provides specific torque values for all critical fasteners.

Special Tools:

Lists any special tools required for specific repair procedures.

📊 Manual Specifications

Digital Format Features:

Searchable text, hyperlinked sections (if PDF), printable pages

Print Quality:

Clear diagrams, legible text, durable binding (for printed versions)

Binding:

Spiral-bound or perfect-bound (common for workshop manuals for lay-flat use)

Paper Quality:

Durable, often glossy or semi-gloss paper to withstand shop environments

⚙️ Engine Specifications

Engine Type:

Inline-4 cylinder, SOHC (Single Overhead Camshaft)

Displacement Variants:

Primarily 1990cc (2.0 Liters). Earlier models might have had smaller displacements (e.g., 1600cc), but the '2002' designation specifically refers to the 2.0L engine.

Horsepower Range:

Approximately 100-120 hp for standard 2002 models (varies by specific model and tuning, e.g., 2002tii had higher output).

Torque Range:

Approximately 115-130 lb-ft (varies by model).

Fuel Delivery Standard:

Solex or Zenith downdraft carburetors (single or twin barrel depending on model).

Fuel Delivery Performance:

2002tii models featured Kugelfischer mechanical fuel injection.

Cooling Type:

Pressurized liquid cooling system

Ignition Type:

Distributor-based, points and condenser ignition (later models may have electronic ignition conversions available).

🔧 Transmission

Transmission Type Standard:

4-speed manual transmission

Transmission Type Optional:

3-speed automatic transmission (e.g., ZF automatic)

Drivetrain:

Rear-wheel drive (RWD)

Differential:

Open differential

📐 Dimensions

Wheelbase:

Approximately 98.4 inches (2500 mm)

Length:

Approximately 163.8 inches (4160 mm)

Width:

Approximately 63.8 inches (1620 mm)

Height:

Approximately 55.1 inches (1400 mm)

Curb Weight:

Approximately 2100-2300 lbs (950-1040 kg), varies by model and equipment.

🛡️ Safety Features

Crash Safety Era:

Safety standards of the era were less stringent than modern vehicles. Seatbelts were typically optional or lap belts in earlier models.

Braking System:

Front disc brakes, rear drum brakes. Early models may have had all-around drums or smaller discs.

Suspension Design:

Independent front suspension (MacPherson struts), solid rear axle with coil springs and trailing arms.

Seat Restraints:

Seat belts (lap belts standard, optional three-point front belts in later years).

Body Construction:

Unitized body construction with integrated crumple zones (basic for the time).

💡 Technology Features

Audio System:

Basic AM/FM radio (often optional), with analog tuning and speaker controls. Aftermarket upgrades common.

ABS:

Anti-lock Braking System (ABS) was not available.

Airbags:

Airbags were not standard or available.

Connectivity Features:

No electronic connectivity features (e.g., Bluetooth, USB) were available from the factory.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 miles or 6 months, depending on driving conditions and oil used. Manual will specify.

Tune Up Interval:

Points, condenser, spark plugs, and distributor cap/rotor typically every 10,000-15,000 miles. Manual will provide exact specs.

Engine Oil Type:

API SF/SG or equivalent, viscosity typically SAE 20W-50 or 10W-40 (refer to manual for precise year/climate recommendations).

Coolant Type:

Ethylene glycol based antifreeze mixed with distilled water (typically 50/50 ratio). Manual will specify specific types.

Transmission Fluid Type Manual:

GL-4 gear oil, typically SAE 75W-90 or 80W-90. Manual is essential for exact spec.

Transmission Fluid Type Automatic:

Dexron II or equivalent ATF. Manual will specify.

Brake Fluid Type:

DOT 3 or DOT 4 glycol-based brake fluid. Manual will specify.

Common Problems Engine:

Carburetor tuning issues, fuel leaks, timing chain wear, oil leaks from seals (e.g., rear main seal), cooling system leaks (radiator, hoses).

Common Problems Body:

Rust (especially around wheel arches, rocker panels, floor pans, strut towers), aging rubber seals and bushings.

Common Problems Electrical:

Aging wiring harnesses, faulty grounds, points ignition issues, voltage regulator problems.

Common Problems Suspension:

Worn control arm bushings, ball joints, tie rod ends, shock absorbers.

📚 Vehicle History

Bmw Legacy:

BMW's reputation for building driver-focused, sporting automobiles was cemented by models like the 2002. It followed successful Neue Klasse sedans.

Development:

Evolved from the BMW 1600-2, with the '02' indicating the chassis series and the '2' often referring to the two-door body style and twin-carburetor setup on some models. Introduced in 1968.

Performance Variants:

Key variants include the 2002, 2002tii (with fuel injection), and the rare 2002 Turbo (170 hp).

Production Years:

1968-1976

Manufacturing Locations:

Mainly Germany (Munich and Dingolfing)

🏆 Awards & Recognition

Automotive Press Acclaim:

Widely praised by automotive journalists of its time for its performance, handling, and value, contributing significantly to BMW's image as a builder of sporting sedans.

Classic Car Status:

Considered a highly desirable classic car, often featured in 'best sports car' or 'classic icon' lists.

Historic Vehicle Designation:

Many 2002s qualify for historic vehicle registration and associated benefits in various regions.