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Mercedes Benz W115 1967-1976 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: W115 Chassis Code: W115 Generation Generation Name: Stroke-8 (Strich-Acht) Codes Series Codes: 115.010, 115.012, 115.013, 115.014, 115.015, 115.016, 115.017, 115.018 👋 Introduction Market...
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Type: Car
Vendor:
Sku: 418122
Mercedes Benz W115 1967-1976 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
W115
Chassis Code:
W115
Generation
Generation Name:
Stroke-8 (Strich-Acht)
Codes
Series Codes:
115.010, 115.012, 115.013, 115.014, 115.015, 115.016, 115.017, 115.018
👋 Introduction
Market Position
Segment:
Mid-size luxury sedan and estate
Competitive Analysis
Competitors:
BMW Neue Klasse, Audi 100, Ford Granada, Opel Rekord
Key Features
Design Philosophy:
Robust engineering, reliability, comfort, sophisticated design
Target Audience
User Base:
Mechanics, DIY enthusiasts, owners seeking detailed repair and maintenance information
📋 Manual Details
Coverage Areas
Applicable Years:
1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976
Page Count
Total Pages:
>5000
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, diagnosis, repair of all variants
Fuel System:
Fuel injection (Bosch), Carburetor systems, fuel pumps, lines, tanks
Cooling System:
Radiator, fan, water pump, thermostat, hoses, coolant specifications
Ignition System:
Distributor, coil, spark plugs, timing adjustments
Transmission Manual:
Clutch, gearbox overhaul, repair, adjustments
Transmission Automatic:
Automatic transmission service, fluid changes, internal adjustments
Drive Axle:
Rear axle, differential, driveshafts, U-joints
Suspension Front:
Independent front suspension, control arms, ball joints, springs, shock absorbers
Steering System:
Steering box, linkages, power steering system
Brake System:
Front discs, rear drums, master cylinder, brake lines, parking brake
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, instruments
Body And Trim:
Body panel removal/installation, doors, windows, interior trim
HVAC:
Heating system, ventilation, optional air conditioning
Suspension Rear
Suspension Rear:
Solid rear axle, trailing arms, shock absorbers, springs
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Troubleshooting:
Diagnostic procedures for common and uncommon faults
Repair:
Detailed step-by-step repair procedures for all components
Disassembly Assembly:
Complete procedures for removing and refitting components
Adjustments:
Carburetor, ignition timing, valve clearance, brake adjustments
Diagnostics:
Testing, checking, and diagnosing system faults
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine rebuilds and component overhauls
Pictorials
Diagrams Illustrations:
Detailed pictorial diagrams, exploded views, drawings, and photos
Special Tools
Tool References:
Identification and usage of special service tools
Specifications
Technical Data:
Service data, precautions, factory specifications, allowable limits, wear limits
Torque Values
Tightening Torques:
Specific torque values for critical fasteners
Wiring Diagrams
Electrical Schematics:
Comprehensive wiring diagrams
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Simulation:
N/A (Digital PDF)
Software Requirement
Reader Software:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Access
Download Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Codes Examples:
M115 (Inline-4 gasoline), M114 (Inline-6 gasoline), OM615 (Inline-4 diesel), OM616 (Inline-5 diesel)
Performance
Horsepower Range:
60-120 HP (approximate, varies by engine)
Torque Range:
80-200 Nm (approximate, varies by engine)
Fuel System
Gasoline Injection Type:
Bosch mechanical fuel injection (on some models)
Carburetor Types:
Solex, Zenith carburetors (on some models)
Engine Type
Cylinder Configurations:
Inline-4 and Inline-6
Diesel Engines
Diesel Variants:
OM615 (2.2L), OM616 (2.4L)
🔧 Transmission
Standard
Standard Transmission Type:
4-speed or 5-speed manual
Optional
Optional Transmission Type:
3-speed automatic (e.g., 4G-Tronic)
Features
Clutch Type:
Single dry plate clutch (manual)
📐 Dimensions
Exterior
Wheelbase:
2750 mm (108.3 in)
Length:
4765 mm (187.6 in) for Sedan
Weights
Curb Weight:
1300-1500 kg (approximate, varies by model and equipment)
🛡️ Safety Features
Ratings
Safety Standard:
Designed to meet contemporary safety standards of the era
Active Features
Braking System:
Front disc brakes, rear drum brakes
Passive Features
Body Structure:
Reinforced safety cage, crumple zones
Steering Column:
Collapsible steering column
💡 Technology Features
Infotainment
Audio System:
Optional factory radio with analog tuning
Driver Assistance
Cruise Control:
Optional cruise control system
Connectivity
Original Connectivity:
N/A (Era appropriate technology)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or annually, per manual
Major Service Interval:
Refer to periodic maintenance chart in manual for specific mileages/times
Fluid Specifications
Engine Oil Type:
API SF/SG or equivalent, SAE 10W-40 or 15W-40 recommended (check manual for specifics)
Coolant Type:
Ethylene glycol based antifreeze, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification)
Transmission Fluid Manual:
Gear oil, SAE 80W-90 GL-4
Transmission Fluid Automatic:
Dexron II or equivalent (refer to specific auto transmission type)
Known Issues
Common Wear Items:
Ball joints, tie rod ends, control arm bushings, rubber seals, exhaust system, fuel pump diaphragm
Rust Prone Areas:
Wheel arches, sills, floor pans, door bottoms
Maintenance Philosophy
Preventative Maintenance:
Emphasis on adhering to service schedules and rectifying issues promptly
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Mercedes-Benz's reputation for quality, durability, and engineering excellence
Model Evolution
Predecessor:
W114/W115 (pre-facelift) / Ponton Mercedes-Benz
Successor:
W123 Series
Production
Production Period:
1968-1976
Manufacturing Locations:
Germany, South Africa, and other global Mercedes-Benz plants
Total Units Produced:
Over 2 million units across all W114/W115 variants
🏆 Awards & Recognition
Recognitions
Industry Standing:
Widely recognized for its durability and longevity, a benchmark for its class
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