🏷️ Basic Information

Make:

BMW

Model:

2002

Model Code:

2002 (also associated with the BMW 02 Series)

Applicable Years:

1967-1978

Generation:

BMW 02 Series (first generation)

👋 Introduction

Positioning:

The BMW 2002 was a pivotal model for BMW, establishing the brand's reputation for sporty, driver-focused sedans and coupes. It is considered a classic and highly collectible vehicle, making a comprehensive service manual essential for owners and enthusiasts.

Target Audience:

Enthusiasts, DIY mechanics, and professional workshops focused on classic BMWs.

Competitors Of Era:

In its time, the BMW 2002 competed with cars like the Alfa Romeo Giulia, Lancia Fulvia, and various offerings from Mercedes-Benz and Ford in the compact executive and sporty sedan segments.

Manual Value Proposition:

This manual offers complete, A-Z coverage for the BMW 2002 from 1967-1978, providing detailed procedures, high-quality visuals, and diagnostic information intended for professional mechanics, ensuring accurate and thorough maintenance and repair.

📋 Manual Details

Systems Covered:

Engine Mechanical, Engine Lubrication System, Engine Cooling System, Engine Control System, Fuel System, Exhaust System, Clutch, Manual Transaxle, Automatic Transaxle, Front Axle, Rear Axle, Front Suspension, Rear Suspension, Road Wheels & Tyres, Brake System, Parking Brake System, Brake Control System, Power Steering System, Steering System, Seat Belts, Supplemental Restraint System (SRS), Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior, Instrumental Panel, Seat, Air Conditioner System, Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements, General Information, Maintenance, Index.

Page Count:

Not specified, but described as '100% COMPLETE'

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (PDF)

Completeness Statement:

100% COMPLETE, no MISSING/CORRUPT pages/sections.

📖 Manual Coverage

Powertrain:

Engine mechanical (including rebuild procedures), lubrication, cooling, fuel delivery, and exhaust systems. Transmission and drivetrain components including clutch, manual and automatic transaxles, front and rear axles, and driveline.

Chassis:

Front and rear suspension, steering systems (including power steering), brakes (including parking and control systems), and road wheels/tires.

Electrical:

Comprehensive coverage of electrical systems including wiring diagrams, starting and charging, lighting, driver information, wipers, washers, horns, body control modules, LAN systems, audio/visual, navigation, telephone, and cruise control. Includes power supply, grounding, and circuit elements.

Body And Interior:

Body structure, locks, security, glass and window systems, mirrors, roof, exterior and interior trim, instrument panel, and seats. Also includes air conditioning systems.

Interior Systems:

Instrument panel, interior trim, seats, heating system (if applicable and covered under HVAC), and basic interior electronics.

Comfort Systems:

Air conditioning system, heating system, ventilation.

Repair Procedures:

All diagnostic and repair procedures are covered in great detail, from A-Z. This implies comprehensive coverage for maintenance, repair, rebuilding, refurbishing, and restoration.

Troubleshooting:

Implied by 'diagnostic and repair procedures covered in great detail'. This would include common fault finding for engine, electrical, and mechanical systems.

Rebuilding:

Explicitly mentioned: 'rebuild, refurbish, or restore'. This suggests detailed instructions for major component overhauls.

Depth Of Coverage:

High. Designed for professional technicians and mechanics, covering everything needed to repair, maintain, rebuild, refurbish, or restore the vehicle. Includes high-quality photos, illustrations, and diagrams.

Diagnostic Tools:

While modern OBD diagnostics are absent, the manual will cover traditional diagnostic methods using tools like timing lights, compression testers, vacuum gauges, and multimeter for electrical diagnostics.

📊 Manual Specifications

File Type:

PDF

Downloadable:

Yes

Compatibility:

All Versions of Windows, Mac, and Linux

Requirements:

PDF Reader

Searchable Text:

Likely, given PDF format, but depends on how the original was scanned and processed. Typically, good quality PDFs from reputable sources offer searchable text.

Page Viewing:

Viewable and printable, easy to use.

Print Quality:

High Quality Photos, Illustrations And Diagrams

Illustration Type:

High Quality Photos, Illustrations, and Diagrams

Binding Type:

Not applicable (Digital PDF)

Paper Type:

Not applicable (Digital PDF)

⚙️ Engine Specifications

Engine Displacement Variants:

Primarily featured BMW's M10 four-cylinder engine. Common displacements for the 2002 model include 1.8L (1766 cc) and 2.0L (1990 cc). Variants like the 2002tii (Touring International) featured Kugelfischer mechanical fuel injection.

Typical Horsepower Range:

Varies by model and year, ranging from approximately 90 hp (for base models) to 130 hp (for 2002tii models).

Torque Specs Range Typical:

Approximately 103 lb-ft (140 Nm) for the 2.0L engine, varying with tuning and fuel delivery.

Fuel Delivery Methods:

Carbureted (e.g., Solex twin-choke) for standard 2002 models; Kugelfischer mechanical fuel injection for 2002tii models.

Engine Block Material:

Cast Iron

Cylinder Head Material:

Aluminum Alloy

Valvetrain:

SOHC (Single Overhead Camshaft)

Bore X Stroke 2.0L:

89.0 mm x 79.0 mm (3.50 in x 3.11 in)

Ignition System:

Breaker-point (distributor) ignition system on most models, electronic ignition on some later or performance variants. Manual details timing and component replacement.

🔧 Transmission

Standard Transmission Type:

4-speed manual

Optional Transmission Type:

3-speed automatic (optional on some models)

Transmission Fluid Type Typical:

GL-4 gear oil (specific viscosity to be confirmed in manual, e.g., 75W-90 or 80W-90)

Clutch Type:

Dry single-plate diaphragm spring clutch

Differential Type:

Hypoid, rear-wheel drive. Manual will cover fluid types and capacities.

📐 Dimensions

Body Styles:

2-door sedan, 2-door coupe, 3-door hatchback (Touring)

Wheelbase:

Approx. 2,565 mm (100.9 inches)

Track Width Front:

Approx. 1,370 mm (53.9 inches)

Track Width Rear:

Approx. 1,370 mm (53.9 inches)

Curb Weight Range:

Approximately 980-1050 kg (2160-2315 lbs) depending on body style and equipment.

Gross Vehicle Weight Rating Gvwr:

To be detailed in the manual, but typically around 1200-1300 kg (2645-2866 lbs).

Towing Capacity:

Not applicable/not designed for towing.

🛡️ Safety Features

Safety Standards Era:

Vehicles from this era were subject to different safety standards than modern cars. The manual would cover safety features as implemented by BMW at the time.

Active Safety Systems:

Disc brakes (front, sometimes rear on performance models), independent front suspension, responsive steering, limited-slip differential (optional on performance models).

Passive Safety Systems:

Collapsible steering column, reinforced passenger cell, seat belts (initially lap belts, later often shoulder belts).

Front Brake Type:

Ventilated discs

Rear Brake Type:

Drums on most standard models, discs on some performance variants (e.g., tii).

💡 Technology Features

Infotainment Features Era:

Basic for the era. Likely included an AM/FM radio, possibly with a cassette player as an aftermarket addition. The manual will cover the factory electrical system and speaker wiring.

Driver Assistance Systems:

Limited. Primarily focused on the driving experience, with options like power steering becoming available or optional on later models. No electronic driver aids as understood today.

Connectivity Features:

None as per modern standards. Wiring diagrams in the manual would cover the vehicle's electrical circuits for communication between components.

🔧 Maintenance

Oil Change Interval Typical:

Historically, oil changes were recommended every 3,000-5,000 miles (5,000-8,000 km). The manual will provide specific intervals for engine oil, filter, transmission fluid, and differential fluid.

Spark Plug Replacement Interval:

Typically every 15,000-20,000 miles (24,000-32,000 km), but manual will provide specifics.

Engine Oil Type Typical:

API SG or SF, SAE 20W-50 or 10W-40 depending on climate. Specific recommendations will be in the manual.

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors. Manual will specify mix ratio and type.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid, as specified by BMW for that era. Manual will confirm.

Transmission Fluid Type Manual:

Manual transmission fluid (e.g., GL-4 75W-90 or 80W-90). Manual will specify exact BMW part number or equivalent.

Transmission Fluid Type Automatic:

Dexron-III or equivalent ATF (Automatic Transmission Fluid), if equipped with automatic transmission. Manual will confirm.

Differential Fluid Type:

Hypoid gear oil, typically SAE 90. Manual will specify BMW part number or equivalent.

Common Wear Items:

Carburetor tuning, fuel pump (especially on tii models), cooling system components (hoses, thermostat, radiator), brake system wear, clutch wear, rust (particularly in common areas like wheel wells, rocker panels, and battery tray).

Tune Up Procedures:

Spark plug replacement, ignition timing adjustment, carburetor adjustment/rebuild, valve adjustment. The manual will detail these procedures.

Major Service Points:

Includes checks and replacement of belts, hoses, ignition components, fuel filters, and chassis lubrication at specified intervals. Manual will provide detailed schedule.

📚 Vehicle History

Bmw Legacy:

The 2002 cemented BMW's reputation as a maker of sporting sedans, a legacy that continues to this day with models like the 3 Series. It was a key factor in BMW's growth and global recognition.

Sporting Pedigree:

The 2002's success was a foundation for BMW's 'Ultimate Driving Machine' slogan, emphasizing handling and performance over comfort.

Key Variants:

Introduced in 1966 as the 1600-2. Evolved into the 1800-2, 2000-2, and the iconic 2002. High-performance versions included the 2002tii with fuel injection and the potent 2002 Turbo (though the manual covers up to 1978, so Turbo models might be at the end of the range covered).

Engine Updates:

Initial 1.6L, followed by 1.8L, and then the dominant 2.0L. The 'tii' designation signifies fuel injection, providing a significant power and efficiency boost.

Body Style Introduction:

Initially launched as a 2-door sedan, later joined by the hatchback 'Touring' and eventually the more coupe-like styling of the later '02' models.

Production Period:

The 02 Series, including the 2002, was produced from 1966 to 1977. The manual covers up to 1978, suggesting it may encompass the very end of production or early examples of successor models if applicable, though primarily focused on the 2002 era.

🏆 Awards & Recognition

Historical Significance:

The BMW 2002 is widely recognized as a benchmark for compact sports sedans and is credited with significant contribution to BMW's success and brand image. Often cited in 'best cars of all time' lists.