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Datsun 1600 Estate 1968-1973 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Datsun Model: 1600 Estate Model Designation: H510 Body Style: Station Wagon / Estate Production Years Covered: 1968, 1969, 1970, 1971, 1972, 1973 Codes Chassis Code:...
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Sku: 424233
Datsun 1600 Estate 1968-1973 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Datsun
Model:
1600 Estate
Model Designation:
H510
Body Style:
Station Wagon / Estate
Production Years Covered:
1968, 1969, 1970, 1971, 1972, 1973
Codes
Chassis Code:
H510
👋 Introduction
Market Position
Target Market:
Owners of Datsun 1600 Estate seeking to perform their own maintenance and repairs or better understand their vehicle.
Competitive Analysis
Manual Advantage:
Vehicle-specific, factory-level information, unlike generic repair guides.
Key Features
Diagrams Illustrations:
Includes detailed diagrams and illustrations for clarity.
Step By Step Instructions:
Provides clear, sequential guidance for repair procedures.
Cost Savings:
Enables owners to save significantly on repair bills by performing tasks themselves.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Coverage Scope:
Comprehensive factory-level repair and maintenance
Target Audience:
Professional mechanics and knowledgeable DIY enthusiasts
Page Count
Estimated Page Count:
Extensive (specific number not provided but implied by comprehensive coverage)
Format
Digital Format:
PDF
File Type:
Downloadable
Language
Language:
English
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, assembly, inspection, and overhaul procedures
Engine Electrical:
Ignition system, charging system, starting system, lighting, accessories
Emission Control:
Systems and adjustments for emissions compliance
Fuel System:
Carburetor(s), fuel pump, fuel lines, tank, servicing and adjustment
Clutch System:
Clutch operation, adjustment, and replacement
Manual Transmission:
Gearbox disassembly, repair, and fluid specifications
Automatic Transmission:
Transmission disassembly, repair, and fluid specifications
Driveshaft Axle:
Driveshaft, U-joints, rear axle assembly, maintenance
Suspension System:
Front and rear suspension components, alignment, servicing
Steering System:
Steering box, linkages, power steering (if applicable), servicing
Restraint Systems:
Seat belts and related components
Brake System:
Hydraulic system, disc/drum brakes, parking brake, servicing
Body Interior Exterior:
Panels, doors, glass, trim, seats, and interior fittings
Body Electrical:
Lighting, instrumentation, wipers, horn, door locks, wiring diagrams
HVAC:
Heating, Ventilation, and Air Conditioning systems
Procedures Included
General Information:
Vehicle identification, safety precautions, basic maintenance overview
Troubleshooting:
Diagnostic procedures for common and uncommon faults
Maintenance:
Scheduled maintenance tasks and intervals
Repair:
Step-by-step instructions for component repair and replacement
Diagnostics:
Procedures for diagnosing system failures
Wiring Schematics:
Detailed electrical wiring diagrams for all systems
Technical Depth
Depth Of Information:
Factory-level detail, suitable for full rebuilds and complex diagnostics
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, clear text and images
Searchable Text:
Yes (typically, depending on original scan quality)
Print Quality
Printability:
All pages are printable for workshop use
Binding Type
Digital Binding:
N/A (digital format)
Paper Type
Digital Paper Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
R16
Engine Type:
Inline 4-cylinder, Overhead Valve (OHV)
Displacement:
1.6 Liters (1608 cc)
Performance
Horsepower Approx:
96 PS (95 bhp / 71 kW) at ~5600 RPM (varies by tuning and market)
Torque Approx:
125 Nm (92 lb-ft) at ~3600 RPM (varies by tuning and market)
Fuel System
Carburetion:
Typically twin SU carburetors or Hitachi carburetors (specifics covered in manual)
🔧 Transmission
Standard
Manual Transmission:
4-speed manual (likely)
Optional
Automatic Transmission:
Optional 3-speed automatic transmission available
Features
Transmission Fluid:
Specific types and capacities detailed in manual (e.g., Dexron III or equivalent for automatic)
📐 Dimensions
Exterior
Length Approx:
4,170 mm (164.2 in)
Width Approx:
1,590 mm (62.6 in)
Height Approx:
1,430 mm (56.3 in)
Weights
Curb Weight Approx:
990 - 1050 kg (2180 - 2315 lbs) depending on specification
🛡️ Safety Features
Ratings
Safety Features Era:
Basic safety features for its time (seat belts, crumple zones designed into chassis structure)
Active Features
Brakes:
Front disc brakes, rear drum brakes standard
Passive Features
Seat Belts:
Front seat belts typically standard, rear optional or standard depending on market
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM radio (optional), provisions for aftermarket units.
Driver Assistance
Driver Aids:
None typical for the era.
Connectivity
Connectivity Features:
N/A (pre-digital era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 6 months (specifics in manual)
Tune Up Interval:
Recommended every 12,000 - 24,000 miles (spark plugs, points, filters)
Fluid Specifications
Engine Oil:
API SF/SG rated oil, viscosity typically 10W-30 or 10W-40 (consult manual for exact specs)
Coolant:
Ethylene glycol based coolant, 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4 (consult manual for exact specification)
Known Issues
Rust Prone Areas:
Wheel arches, rocker panels, door bottoms, chassis rails are common rust areas.
Carburetor Issues:
SU carburetors can require periodic tuning and rebuilds.
Suspension Wear:
Bushings and ball joints are common wear items.
📚 Vehicle History
Brand Heritage
Datsun Legacy:
Datsun (Nissan's export brand) known for reliable and economical vehicles.
Model Evolution
Datsun 510 Lineage:
The 1600 Estate is part of the highly regarded Datsun 510 family, known for its sporty handling and practicality.
Production
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Datsun 510 Reputation:
The Datsun 510 platform is widely recognized for its robust engineering and handling characteristics, often compared to European sedans of the era.
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