Datsun 510 PL521 1968-1973 Service Repair Manual

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🏷️ Basic Information Identification Make: Datsun Model: 510 PL521 Model Variant: PL521 (Pickup Truck) Years Covered: 1968-1973 👋 Introduction Market Position Target Market: Owners of Datsun 510 PL521 pickup trucks...

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Type: Car

Vendor:

Sku: 487763

Tags: 1968 1969 1970 1971 1972 1973 510 Car Cars Datsun PL521

Product variants

Description

🏷️ Basic Information

Identification

Make:

Datsun

Model:

510 PL521

Model Variant:

PL521 (Pickup Truck)

Years Covered:

1968-1973

👋 Introduction

Market Position

Target Market:

Owners of Datsun 510 PL521 pickup trucks from 1968-1973 seeking comprehensive repair and maintenance information for DIY purposes.

Competitive Analysis

Advantage Over Paper:

More affordable than original paper manuals, convenient digital access, searchable content, printable pages, accessible on multiple devices.

Key Features

Manual Completeness:

Official full factory service repair manual, covering ALL STYLES, providing all necessary service information.

Usability:

Easy to use, step-by-step instructions, hundreds of photos and illustrations, suitable for both novice and experienced mechanics.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete factory service and repair

Target Audience:

Do-it-yourselfers and experienced mechanics

Page Count

Estimated Page Count:

Hundreds of pages (exact count not specified but implies comprehensive)

Manual Type

Manual Type:

Factory Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine service/repair, Transmission service/repair, Differential/Drive, Axle

Chassis And Body:

Chassis/Body, Suspension, Steering, Brakes, Cooling System, Fuel System, Emission System, Heater/Air Conditioning

Electrical And Controls:

Electrical System, Wiring Diagram, Engine Control System, Fuel Injection

Interior And Safety:

Restraint System, Interior

Procedures Included

Maintenance:

General Maintenance, Periodic Lubrication

Repair And Overhaul:

Complete disassembly based instructions for all covered systems

Diagnostics:

Troubleshooting

Technical Depth

Depth Of Information:

Detailed step-by-step instructions with hundreds of photos and illustrations, covering complete disassembly and repair procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable within PDF (standard for professional PDFs)

Print Quality

Printability:

Fully printable, allowing users to print entire manual or specific pages.

Binding Type

Binding Type:

Digital (PDF format) - no physical binding.

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Nissan L-Series (specifically L16 or L18 variants likely)

Displacement 1:

1595 cc (1.6 Liters)

Displacement 2:

1770 cc (1.8 Liters - common in later models or specific markets)

Performance

Horsepower L16:

Approx. 96 hp @ 5600 rpm (gross)

Torque L16:

Approx. 114 lb-ft @ 3600 rpm (gross)

Horsepower L18:

Approx. 109 hp @ 5600 rpm (gross)

Torque L18:

Approx. 123 lb-ft @ 3600 rpm (gross)

Fuel System

Fuel Delivery Early:

Single Downdraft Carburetor (e.g., Hitachi/SU type)

Fuel Delivery Late:

Possibly Electronic Fuel Injection (EFI) on later or specific variants, but likely carburetors dominate the era.

Engine Codes

Common Engine Codes:

L16, L18 (specific variations exist)

🔧 Transmission

Standard

Transmission Type Early:

4-speed Manual

Optional

Transmission Type Optional:

3-speed Automatic (less common in trucks of this era)

Features

Clutch Type:

Single dry plate, hydraulically operated

📐 Dimensions

Exterior

Body Style:

Pickup Truck (Long Bed and Short Bed variants likely)

Weights

Curb Weight Approx:

2200-2500 lbs (dependent on configuration)

Payload Capacity Approx:

1000-1500 lbs

🛡️ Safety Features

Ratings

Safety Standards Era:

Reflects automotive safety standards of the late 1960s and early 1970s, which were significantly less stringent than modern standards.

Active Features

Braking System:

Front disc brakes, Rear drum brakes (common configuration).

Passive Features

Seat Belts:

Likely standard front seat belts (lap belts or early 3-point belts depending on year/market).

Chassis Construction:

Body-on-frame construction typical for trucks of this era.

💡 Technology Features

Infotainment

Audio System:

Typically a basic AM radio, with AM/FM stereo becoming available in later years or as an option. Cassette players were rare.

Driver Assistance

Driver Aids:

Virtually no electronic driver assistance systems. Focus was on mechanical control.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 3,000 miles or 3 months, but the manual will provide precise recommendations based on driving conditions.

Tune Up Interval:

Periodic tune-ups involving spark plugs, points, condenser, and carburetor adjustment were common at intervals of 10,000-20,000 miles.

Fluid Specifications

Engine Oil Viscosity:

Likely SAE 10W-30 or 10W-40, depending on climate. Manual will specify API classification (e.g., API SF or earlier).

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.

Transmission Fluid Manual:

GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90).

Transmission Fluid Automatic:

Dexron-III or equivalent ATF (if applicable).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Rust And Corrosion:

Common in vehicles of this age, particularly in areas exposed to salt or moisture. Frame, cab corners, and bed are susceptible.

Carburetor Tuning:

Carburetors require regular adjustment and maintenance for optimal performance and fuel economy.

Electrical Gremlins:

Aging wiring harnesses and connectors can lead to intermittent electrical issues.

Suspension Wear:

Ball joints, tie rod ends, and bushings are wear items that will require replacement over time.

📚 Vehicle History

Brand Heritage

Datsun Legacy:

Datsun (later Nissan) established a reputation for reliable, economical, and well-engineered vehicles during this period.

Model Evolution

Datsun 510 Platform:

The 510 platform was a significant success for Datsun, known for its sporty handling and compact size. The PL521 pickup shared mechanical components and the familial design cues.

Production

Production Years Model:

1968-1973

Manufacturing Location:

Japan (primarily), with assembly in other countries for specific markets.

🏆 Awards & Recognition

Recognitions

Datsun 510 Reputation:

The Datsun 510 (sedan and coupe variants) was often praised for its 'poor man's BMW' handling and value, contributing to Datsun's growing popularity in North America.

Pickup Truck Segment:

The PL521 was part of Datsun's successful entry into the compact pickup truck market, offering a reliable and economical alternative.