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Datsun PL 510 Sedan 1968-1973 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Datsun Model: PL 510 Sedan Years Covered: 1968, 1969, 1970, 1971, 1972, 1973 Codes Chassis Code: 510 👋 Introduction Market Position Target Audience: Professional technicians...
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Type: Car
Vendor:
Sku: 463710
Datsun PL 510 Sedan 1968-1973 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Datsun
Model:
PL 510 Sedan
Years Covered:
1968, 1969, 1970, 1971, 1972, 1973
Codes
Chassis Code:
510
👋 Introduction
Market Position
Target Audience:
Professional technicians and DIY enthusiasts alike, seeking comprehensive repair information for the Datsun PL 510.
Competitive Analysis
Value Proposition:
Provides factory-level data for DIY savings and professional accuracy, accessible instantly.
Key Features
Advantage:
Written by manufacturers for dealership service departments, ensuring the highest level of accuracy and detail.
Usability:
Printable sections allow for clean workshop use, protecting the digital file from grease and grime.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive repair, maintenance, and troubleshooting
Page Count
Estimated Pages:
Hundreds (typical for workshop manuals of this era)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, fuel system, ignition system, cooling system, lubrication system, exhaust system
Drivetrain:
Clutch, manual transmission, automatic transmission (if applicable), driveshafts, differential, axles
Chassis:
Suspension (front and rear), steering system, brakes (front disc, rear drum), wheels, tires
Electrical:
Battery, charging system, starting system, lighting, instruments, wipers, horn, wiring diagrams
Bodywork:
Body panels, doors, windows, interior trim, seats, bumpers
Procedures Included
Maintenance:
Periodic maintenance schedules, fluid checks and changes, filter replacements, lubrication points
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, electrical system diagnosis
Repair:
Step-by-step repair instructions for all major components and systems
Overhaul:
Engine overhaul, transmission overhaul, differential overhaul procedures
Adjustments:
Carburetor adjustment, ignition timing adjustment, valve lash adjustment, brake adjustments
Technical Depth
Depth:
Suitable for professional technicians and advanced DIY mechanics, covering detailed rebuilds and diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Full Printable
Zoom Capability:
Zoom IN/OUT capability
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinRAR
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, SOHC (Single Overhead Camshaft)
Engine Codes:
L16, L18 (commonly found in these years, though L16 is most prevalent in early models)
Performance
Displacement L16:
1.6 Liters (1595 cc)
Horsepower L16:
Approx. 96-100 hp (gross) depending on configuration and market
Torque L16:
Approx. 100-105 lb-ft (gross) depending on configuration and market
Displacement L18:
1.8 Liters (1770 cc) - introduced later in the production run
Fuel System
Carburetion:
Single or dual Hitachi SU-type carburetors (e.g., Hitachi HJG 46W for single, or twin setup for performance models)
Fuel Type:
Unleaded gasoline (though leaded was common during its production)
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (e.g., Hitachi 3N71A)
Features
Clutch Type:
Single dry plate, hydraulically actuated
📐 Dimensions
Exterior
Wheelbase:
Approx. 98.4 inches (2499 mm)
Length:
Approx. 163.8 inches (4160 mm)
Width:
Approx. 61.6 inches (1565 mm)
Height:
Approx. 55.7 inches (1415 mm)
Weights
Curb Weight:
Approx. 2100-2300 lbs (950-1045 kg), varies by body style and equipment
🛡️ Safety Features
Ratings
Crash Safety Era:
Reflects safety standards of the late 1960s/early 1970s; lacks modern passive safety features.
Active Features
Brakes:
Front Disc Brakes, Rear Drum Brakes (power assist often optional)
Steering:
Recirculating ball steering system
Passive Features
Seatbelts:
Lap belts standard; shoulder belts may have been optional or introduced later in the production run.
Structural Integrity:
Unitized body construction, which was advanced for its time.
💡 Technology Features
Infotainment
Audio System:
Basic AM radio, possibly with FM reception. Aftermarket upgrades are common.
Instrumentation:
Speedometer, tachometer (on some models), fuel gauge, water temperature gauge, oil pressure lamp, battery charge lamp.
Driver Assistance
Features:
No electronic driver assistance systems (ABS, airbags, traction control) as these technologies were not yet developed or widely adopted.
Connectivity
Features:
N/A. Vehicle connectivity was limited to radio reception.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000 miles or 6 months. Manual will provide precise intervals.
Tune Up:
Recommended every 10,000-15,000 miles for spark plugs, points, and filter replacement. Manual provides details.
Fluid Specifications
Engine Oil:
API SF or SG classification, SAE 10W-30 or 10W-40 typically recommended (check manual for exact spec).
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Manual specifies type and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid recommended. Manual specifies type and capacity.
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., SAE 80W-90)
Transmission Fluid Automatic:
Dexron II (or equivalent specification)
Differential Fluid:
GL-5 Gear Oil (e.g., SAE 90)
Known Issues
Rust:
Prone to rust, especially in common areas like wheel arches, rocker panels, and floor pans. Proper undercoating and rustproofing are crucial.
Carburetor Issues:
Hitachi carburetors can be finicky and require regular tuning or rebuilding. Manual provides detailed procedures.
Electrical Gremlins:
Older wiring harnesses can degrade, leading to intermittent electrical problems. Detailed wiring diagrams in the manual are essential for diagnosis.
Suspension Wear:
Bushings and ball joints can wear out over time, affecting handling and ride quality. Manual covers replacement procedures.
📚 Vehicle History
Brand Heritage
Parent Company:
Nissan Motor Co., Ltd.
Model Evolution
Generation Name:
Often referred to as the 'Bluebird 510'
Design Influence:
Influenced by European sedan designs, particularly BMW models of the era, leading to its "Japanese BMW" moniker.
Body Styles:
Available as a 4-door Sedan, 2-door Sedan, and 5-door Station Wagon.
Production
Production Period:
1968-1973 (for the PL510 series in North America)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Success:
The PL 510 achieved significant success in various motorsport disciplines, including rallying and circuit racing, further enhancing its reputation.
Cultural Impact:
Recognized as a classic Japanese sports sedan, beloved by enthusiasts for its handling, reliability, and classic styling.
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