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    MAZDA R100 R 100 COUPE 1968-1973 Service Manual

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    The Mazda R100, also known as the Familia Rotary Coupe or Luce Rotary Coupe in some markets, is a distinctive compact coupe produced between 1968 and 1973. This pioneering vehicle...
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    Type: Car
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    Sku: 89108
    The Mazda R100, also known as the Familia Rotary Coupe or Luce Rotary Coupe in some markets, is a distinctive compact coupe produced between 1968 and 1973. This pioneering vehicle established Mazda's reputation for innovative rotary engine technology, featuring a lightweight construction and sporty coupe styling. Its unique selling proposition was the advanced Wankel rotary engine, available in 10A and 12A configurations, offering a compact and smooth power delivery that set it apart from contemporary piston-engined competitors. The R100’s engineering quality and historical significance as one of the first mass-produced rotary cars make it a notable entry in automotive history. This full service repair manual provides comprehensive guidance for maintaining and repairing the Mazda R100. It covers essential areas including detailed procedures for the rotary engine (10A and 12A configurations), lubrication, cooling, fuel, and ignition systems, as well as transmission, chassis, and electrical systems. The manual includes step-by-step instructions for routine maintenance, troubleshooting common issues, and complete mechanical and electrical system overhauls. Owners, mechanics, and technicians will find valuable information on repair and rebuild procedures, installation and adjustment guidance, and critical technical specifications necessary for the proper upkeep of this classic vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Mazda
    Model:
    R100 (also known as Familia Rotary Coupe or Luce Rotary Coupe in some markets)
    Body Style:
    Coupe
    Codes
    Chassis Code Family:
    Mazda Familia (preceding the '80s generation)
    👋 Introduction
    Market Position
    Historical Significance:
    Pioneering rotary-powered production car from Mazda, established the brand's reputation for rotary technology and sporty coupes.
    Competitive Analysis
    Competitors:
    Competed with other sporty coupes and sedans of the era, but its rotary engine offered a unique selling proposition.
    Key Features
    Distinctive Attributes:
    Compact size, lightweight construction, distinctive coupe styling, and the innovative Wankel rotary engine.
    📋 Manual Details
    Coverage Areas
    Model Years Covered:
    1968-1973
    Page Count
    Estimated Page Count:
    Varies by specific publisher/edition, typically 500-800+ pages for a complete service manual
    Manual Type
    Manual Type:
    Official Full Service Repair Manual
    Language
    Language:
    English (assuming original or common translation)
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine Systems:
    Rotary engine (10A, 12A configurations), lubrication, cooling, fuel delivery, ignition, emissions control, starting, charging
    Transmission Systems:
    Manual transmission (4-speed and possibly 5-speed), clutch system, driveline
    Chassis Systems:
    Suspension (front and rear), steering, brakes (hydraulic, drum/disc configurations), wheels, tires
    Electrical Systems:
    Wiring diagrams, lighting, instrumentation, ignition, charging, accessories, starter motor
    Body And Interior:
    Body panel repair, doors, windows, seats, trim, HVAC (heating, ventilation, and air conditioning)
    Procedures Included
    Maintenance Procedures:
    Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, lubrication points
    Troubleshooting Guides:
    Diagnostic charts for common symptoms, electrical fault finding, engine performance issues
    Repair And Rebuild:
    Engine disassembly and reassembly, transmission overhauls, brake caliper rebuilds, suspension component replacement
    Installation And Adjustment:
    Component timing adjustments, carburetor tuning, brake adjustments, alignment procedures
    Technical Depth
    Depth Of Coverage:
    Comprehensive: Covers basic maintenance, in-depth troubleshooting, and complete mechanical/electrical system overhauls
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Print Quality
    Scanned Resolution:
    High-resolution scans ensuring clarity of diagrams and text (assumed for a quality product)
    Binding Type
    Binding For Print:
    N/A (Digital Download)
    Paper Type
    Paper Quality For Print:
    N/A (Digital Download)
    Features
    Searchable Text:
    Yes (typically included in quality PDF manuals for easy navigation)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Wankel Rotary
    Engine Code Common:
    10A (initial production), 12A (later models)
    Engine Displacement Cc:
    982 cc (10A), 1146 cc (12A) - actual displacement calculated differently for rotary engines
    Performance
    Horsepower Approx:
    10A: ~100-110 hp, 12A: ~120-130 hp (depending on specific tuning and market)
    Torque Approx:
    10A: ~90-100 lb-ft, 12A: ~110-120 lb-ft (depending on specific tuning and market)
    Fuel System
    Carburetion:
    Twin-choke downdraft carburetor (e.g., Hitachi)
    Fuel Type:
    Unleaded gasoline (premium recommended)
    Technical Details
    Rotor Design:
    Two-rotor Wankel configuration
    🔧 Transmission
    Standard
    Transmission Type Standard:
    4-speed manual transmission
    Optional
    Transmission Type Optional:
    Possibly a 3-speed automatic transmission on some models/markets
    Features
    Clutch Type:
    Dry single plate clutch
    📐 Dimensions
    Exterior
    Length Mm Approx:
    3900-4000 mm
    Width Mm Approx:
    1580-1600 mm
    Height Mm Approx:
    1280-1300 mm
    Weights
    Curb Weight Kg Approx:
    950-1050 kg
    Wheelbase Mm Approx:
    2200-2250 mm
    🛡️ Safety Features
    Ratings
    Historical Safety Standards:
    Standards of the era, likely lacking modern safety features such as airbags or advanced crumple zones.
    Active Features
    Braking System:
    Front disc brakes, rear drum brakes common. Power assist may be optional.
    Passive Features
    Seatbelts:
    Lap belts likely standard, 3-point belts possibly optional or fitted later.
    Body Construction:
    Unitary construction, designed for lightness and rigidity.
    💡 Technology Features
    Infotainment
    Radio System:
    Typically AM radio, possibly optional FM stereo. Aftermarket upgrades common.
    Driver Assistance
    ABS Availability:
    Not available.
    Connectivity
    Bluetooth Availability:
    Not available.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval Approx:
    Every 3,000 miles or 3 months (common for the era and rotary engines).
    Spark Plug Replacement Interval Approx:
    Every 10,000-15,000 miles, depending on plug type.
    Fluid Specifications
    Engine Oil Type:
    API SE or SF, SAE 10W-30 or 10W-40 (specific manual should be consulted for precise recommendation).
    Coolant Type:
    Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water.
    Brake Fluid Type:
    DOT 3 or DOT 4 hydraulic brake fluid.
    Transmission Fluid Type:
    GL-4 gear oil (specific viscosity to be confirmed in manual, e.g., 80W-90).
    Known Issues
    Rotary Specific Wear:
    Apex seal wear, potential for oil seal issues, need for regular decarbonization. Rotary engines require a slightly different maintenance approach than piston engines.
    Carburetor Tuning:
    Carburetors can be sensitive to altitude, fuel quality, and require periodic adjustment for optimal performance and emissions.
    Electrical Reliability:
    Older vehicles can experience issues with aging wiring insulation, connectors, and components.
    Technical Specifications
    Ignition Timing Spec:
    Specific timing marks and degrees to be found in the manual, crucial for rotary engine operation.
    Valve Clearance Adjustment:
    Rotary engines do not have traditional valves, but apex seal and side seal clearances are critical and detailed in the manual.
    📚 Vehicle History
    Brand Heritage
    Mazda Rotary Pioneering:
    Mazda was a pioneer in developing and mass-producing Wankel rotary engines, starting with the Cosmo and continuing with the R100 and Luce models.
    Model Evolution
    Relationship To Luce Familia:
    The R100 was based on the Mazda Familia platform but exclusively featured the rotary engine, distinguishing it as a sportier variant.
    Production
    Production Period:
    Approximately 1968-1973
    Manufacturing Location:
    Japan
    🏆 Awards & Recognition
    Recognitions
    Motorsport Heritage:
    The Mazda rotary engine achieved significant success in motorsport, including victories at Le Mans, showcasing the engine's potential, though the R100 itself was more of a road car.
    Ratings
    Historical Reviews:
    Contemporary reviews often praised its unique engine, sporty handling, and stylish design, but sometimes noted its thirst for fuel and the specialized nature of rotary maintenance.
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