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    1968-1976 Mercedes-Benz W114/W115 Workshop Service Repair Manual Best

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    🏷️ Basic Information Identification Make: Mercedes-Benz Model: W114/W115 Generation Generation Name: Stroke-8 (Neue Klasse) Generation Years: 1968-1976 Codes Chassis Code: W114 (6-cylinder), W115 (4-cylinder) 👋 Introduction Market Position Positioning: The...
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    Type: Car
    Vendor:
    Sku: 143956
    🏷️ Basic Information
    Identification
    Make:
    Mercedes-Benz
    Model:
    W114/W115
    Generation
    Generation Name:
    Stroke-8 (Neue Klasse)
    Generation Years:
    1968-1976
    Codes
    Chassis Code:
    W114 (6-cylinder), W115 (4-cylinder)
    👋 Introduction
    Market Position
    Positioning:
    The W114/W115 series, also known as the 'Stroke-8' or 'Neue Klasse', represented Mercedes-Benz's entry into the mid-size luxury sedan market, offering a balance of robust engineering, comfort, and reliability, becoming a global success.
    Competitive Analysis
    Competitors:
    Competed against vehicles like the BMW E116/E12, Audi 100, and Citroën DS in its respective market segments.
    Key Features
    Distinguishing Features:
    Monocoque construction (a first for Mercedes-Benz in this class), excellent ride comfort, robust drivetrain options (including the durable OM615/OM616 diesels), and a timeless design.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Workshop Service and Repair
    Page Count
    Estimated Page Count:
    Extensive (typical workshop manuals of this era are 500+ pages)
    Manual Type
    Type:
    Digital Workshop Service Repair Manual
    Language
    Language:
    English
    Format
    Format:
    PDF, HTML (downloadable)
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Detailed procedures for engine disassembly, inspection, and reassembly, including torque specifications and clearances.
    Engine Lubrication:
    Covers oil pump, oil cooler, oil filter, lubrication passages, and oil pressure testing.
    Engine Cooling:
    Radiator, water pump, thermostat, coolant passages, fan operation, and pressure testing.
    Engine Control:
    Ignition system (points, condenser, coil, distributor), carburetion (Stromberg, Zenith, Solex depending on model), and fuel injection (Bosch D-Jetronic for some models).
    Fuel System:
    Fuel tank, fuel pump (mechanical/electric), fuel lines, filters, and carburetor/injection system maintenance and adjustment.
    Exhaust System:
    Exhaust manifolds, pipes, mufflers, catalytic converters (if applicable for later models), and mounting hardware.
    Clutch:
    Clutch disc, pressure plate, release bearing, flywheel, and hydraulic clutch system components and bleeding.
    Manual Transmission:
    Gearbox disassembly, rebuild, shifting mechanisms, and lubricant specifications.
    Automatic Transmission:
    Hydraulic control systems, torque converter, planetary gear sets, valve body, and fluid specifications for models like the 722.X series.
    Front Axle:
    Suspension components (control arms, ball joints, bushings), steering knuckles, wheel bearings, and alignment specifications.
    Rear Axle:
    Differential housing, drive shafts, U-joints, rear wheel bearings, and axle lubrication.
    Front Suspension:
    Independent front suspension design, shock absorbers, coil springs, sway bars, and mounting components.
    Rear Suspension:
    Semi-trailing arm rear suspension (W114/W115), shock absorbers, coil springs, bushings, and alignment.
    Road Wheels And Tires:
    Wheel specifications, tire pressure recommendations, and wheel alignment procedures.
    Brake System:
    Hydraulic disc brakes (front) and drum brakes (rear) or optional all-around discs, master cylinder, brake lines, calipers, wheel cylinders, and rotor/pad specifications.
    Parking Brake:
    Parking brake mechanism, cables, and adjustment procedures.
    Brake Control System:
    Brake booster (if equipped) operation and testing, proportioning valves.
    Power Steering:
    Hydraulic power steering system components (pump, steering box, hoses), fluid type, and troubleshooting.
    Steering System:
    Steering box, steering column, tie rods, and steering linkage components.
    Seat Belts:
    Installation, maintenance, and adjustment of seat belt systems.
    Srs:
    Not applicable for this generation; Supplemental Restraint Systems (airbags) were not standard or widely available.
    Body Lock Security:
    Door locks, ignition lock, trunk lock mechanisms, and key systems.
    Glasses Windows Mirrors:
    Window regulators, seals, door glass, windshield, rear window, and mirror installation and adjustment.
    Roof:
    Headliner, sunroof mechanisms (if equipped), and roof panel maintenance.
    Exterior Interior:
    Body trim, bumpers, interior panels, dashboard, seats, and carpeting.
    Instrument Panel:
    Gauges, warning lights, dashboard disassembly, and repair.
    Air Conditioning:
    Components of the A/C system (compressor, condenser, evaporator, blower), refrigerant types (R12 for this era), and system servicing.
    Wiring Diagrams:
    Comprehensive, high-quality electrical wiring diagrams for all vehicle systems, essential for diagnostics.
    Starting Charging:
    Starter motor, battery, alternator/generator operation, and testing.
    Lighting System:
    Headlights, taillights, turn signals, interior lighting, and bulb specifications.
    Driver Information:
    Instrument cluster functions, warning lamps, and trip computer (if equipped on later models).
    Wiper Washer Horn:
    Wiper motor, linkages, washer pump, and horn operation.
    Body Control System:
    Relays, fuses, and basic body electrical control modules (limited compared to modern vehicles).
    Lan System:
    Not applicable; Local Area Network systems were not present in vehicles of this era.
    Audio Visual Navigation Telephone:
    Radio installation and basic troubleshooting, early cassette players (optional).
    Auto Cruise Control:
    Operation and troubleshooting for optional cruise control systems.
    Power Supply Ground Circuit Elements:
    Battery management, grounding points, circuit protection (fuses, circuit breakers).
    Procedures Included
    Preventative Maintenance:
    Regular service checks, fluid changes, filter replacements, lubrication points.
    Troubleshooting:
    Systematic diagnostic procedures for common and uncommon faults, symptom-based fault finding.
    Repair Rebuild:
    Step-by-step instructions for component removal, overhaul, and reinstallation for all major vehicle systems.
    Refurbishment Restoration:
    Guidance on restoring original specifications, replacing worn components, and addressing age-related deterioration.
    Technical Depth
    Depth:
    Comprehensive; covers from basic adjustments to complete engine and transmission rebuilds, including detailed electrical schematics and torque values.
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Print Quality
    Image Quality:
    High Quality Photos, Illustrations And Diagrams. Assumed to be clear and legible for printing.
    Binding Type
    Binding:
    Digital Download (Not physically bound)
    Paper Type
    Paper Type:
    Digital (printable on standard paper)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Variants Covered:
    2.2L Inline-4 (M115), 2.0L Diesel Inline-4 (OM615), 2.4L Diesel Inline-4 (OM616), 2.5L Inline-6 (M114), 2.8L Inline-6 (M110), 3.0L Diesel Inline-5 (OM617).
    Performance
    Typical Horsepower Range:
    Ranging from approximately 70 hp for the 220D to 130 hp for the 280/280C models. Specific output varied by year and emissions regulations.
    Fuel System
    Carburetor Types:
    Stromberg 175CDT, Zenith 35/40 INAT, Solex 40 PDIT.
    Fuel Injection Type:
    Bosch D-Jetronic mechanical fuel injection for some gasoline models (e.g., 280E, 280CE).
    🔧 Transmission
    Standard
    Standard Transmission:
    4-speed manual transmission was standard on many models. 5-speed manual was optional on later models.
    Optional
    Optional Transmission:
    3-speed automatic transmission (e.g., 722.1) was a popular option, particularly on higher-spec models.
    Features
    Transmission Features:
    Robust and durable transmissions, with clear procedures for fluid changes and seal replacement.
    📐 Dimensions
    Exterior
    Body Styles:
    4-door Sedan (W114/W115), 2-door Coupe (C114/C115).
    Wheelbase:
    W114/W115: 2710 mm (106.7 in)
    Weights
    Curb Weight Range:
    Approximately 1400-1600 kg (3100-3500 lbs) depending on engine and options.
    🛡️ Safety Features
    Ratings
    Crash Test Info:
    Vehicle safety standards of the era were different; crash test ratings as understood today were not prevalent. Focus was on passive safety features inherent in Mercedes-Benz engineering.
    Active Features
    Active Safety:
    Four-wheel disc brakes (on some models), power steering, advanced suspension geometry for its time.
    Passive Features
    Passive Safety:
    Collapsible steering column, reinforced safety cage, padded dashboard, and seat belts. Robust body structure.
    💡 Technology Features
    Infotainment
    Infotainment Features:
    Primarily AM/FM radio (optional cassette players available), analog gauges.
    Driver Assistance
    Driver Assistance Systems:
    Optional cruise control. No electronic driver assistance systems (ABS, traction control, etc.) as understood today.
    Connectivity
    Connectivity Features:
    No modern connectivity features like Bluetooth or USB. Original connectivity was limited to analog radio signals.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically every 5,000-10,000 km (3,000-6,000 miles) or annually, depending on driving conditions and oil type used. Consult manual for precise intervals.
    Tune Up Interval:
    Points and condenser replacement, spark plug replacement, and ignition timing adjustment typically every 15,000-25,000 km (10,000-15,000 miles).
    Fluid Specifications
    Engine Oil Type:
    SAE 10W-30 or 10W-40 (API SE/SF or equivalent for gasoline engines); SAE 15W-40 or 20W-50 for diesel engines. Consult manual for exact viscosity and API ratings.
    Coolant Type:
    Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio).
    Transmission Fluid:
    Manual: SAE 75W-90 or 80W-90 GL-4 gear oil. Automatic: Dexron II (or equivalent) for 722.X transmissions.
    Known Issues
    Common Wear Items:
    Kingpins, ball joints, control arm bushings, vacuum lines (prone to cracking), fuel lines (rubber), exhaust system components, and carburetor diaphragm issues.
    Common Diesel Issues:
    Glow plug reliability, injection pump seals, and the tendency for early OM615/OM616 engines to be somewhat underpowered if not well-maintained.
    📚 Vehicle History
    Brand Heritage
    Heritage:
    Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and longevity, which the W114/W115 series upheld.
    Model Evolution
    Evolution Summary:
    Introduced as the 'Neue Klasse' (New Class), it was a significant departure for Mercedes-Benz, aiming for a more modern and accessible luxury segment. It evolved through engine updates and minor styling tweaks during its production run.
    Production
    Production Years:
    1968-1976
    Production Locations:
    Germany (primarily Sindelfingen), with assembly plants in other countries as well.
    🏆 Awards & Recognition
    Recognitions
    Historical Accolades:
    While specific 'awards' are not commonly documented for individual vehicle models of this era, the W114/W115 series was widely praised for its engineering, durability, and comfort, contributing significantly to Mercedes-Benz's reputation for quality and luxury in the global market.
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