Engine:
All listed V8 engine variants (305 cu in interpretation is likely a typo for 327 or 350 as 305 was not a 1968 Corvette option)
Transmission:
Manual (Muncie M20, M21, M22), Automatic (Turbo Hydra-Matic 400)
Chassis:
Frame, suspension (front and rear independent), steering, brakes (disc front/rear)
Electrical:
Wiring diagrams, lighting, ignition, starting, charging, instrumentation, accessories
Body:
Exterior body panels, interior trim, weatherstripping, convertible top mechanism
Miscellaneous:
HVAC system, fuel system, cooling system, exhaust system
Estimated Page Count:
Approximately 800-1200+ pages (typical for a comprehensive factory service manual)
Manual Type:
Workshop Repair Service Manual
Engine Mechanical:
Engine disassembly, inspection, repair, assembly for all specified V8 displacements (e.g., crankshaft, pistons, rings, connecting rods, cylinder heads, valves, camshaft, timing set, oil pump, lubrication system)
Fuel And Emissions:
Carburetor systems (e.g., Rochester Quadrajet, Holley), fuel pumps, fuel lines, fuel tank, emissions control systems (if applicable for late 1968 models)
Ignition System:
Distributor, ignition coil, spark plugs, points and condenser (or early electronic ignition if equipped), timing adjustments
Cooling System:
Radiator, fan, water pump, thermostat, coolant types and capacities
Transmission Manual:
Muncie four-speed transmission (M20, M21, M22) - disassembly, repair, fluid types, capacity, shift linkage adjustment
Transmission Automatic:
Turbo Hydra-Matic 400 - disassembly, repair, fluid types, capacity, torque converter, linkage adjustment
Drivetrain:
Clutch assembly, driveshaft, U-joints, rear axle differential (e.g., limited-slip options), axle ratio information, wheel bearings
Suspension Steering:
Front independent suspension (upper/lower control arms, ball joints, tie rods, bushings), rear independent suspension (trailing arms, universal joints, transverse leaf spring), power steering system (pump, gearbox, hoses), steering column
Brakes:
Front and rear disc brake system (calipers, rotors, pads, master cylinder, brake fluid specifications, bleeding procedures, parking brake)
Electrical System:
Detailed wiring diagrams by circuit, component testing, troubleshooting, starter motor, alternator (or generator), battery specifications, fuses, relays, lighting circuits, horn, wipers, power windows (if equipped)
Body And Trim:
Body panel repair, dent removal, rust repair techniques, door mechanisms, window regulators, hood latch, convertible top operation and repair, interior panel removal and installation, seat adjustment and repair
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid level checks and top-offs, lubrication points
Troubleshooting:
Diagnostic procedures for engine performance, electrical faults, braking issues, transmission problems, starting and charging system issues, based on symptom analysis
Component Rebuilds:
Detailed instructions for the complete disassembly, cleaning, inspection, repair, and reassembly of major components like engines, transmissions, carburetors, brake calipers, and rear differentials
Diagnostics:
Testing procedures for electrical components, fuel systems, ignition timing, and mechanical wear using appropriate tools and specifications
Adjustments:
Ignition timing, carburetor idle and mixture, clutch linkage, parking brake, valve lash (for some engines)
Depth Level:
Comprehensive rebuilds, advanced diagnostics, detailed specifications, factory-recommended procedures
Diagnostic Tools:
Mentions or implies use of standard automotive tools, feeler gauges, timing lights, multimeters, compression testers
Repair Techniques:
Detailed step-by-step instructions with torque specifications, clearances, and critical measurements for all repair operations
Base Engine 1968:
350 cu in (5.7L) V8 (L48, L65, LS1)
Available Engines:
327 cu in (5.4L) V8 (L30, L36, L79), 396 cu in (6.5L) V8 (L36), 427 cu in (7.0L) V8 (L68, L71, L89, L72, L88)
Horsepower Range:
Approx. 300 HP (base 350) to 430+ HP (L88 427, rated)
Torque Range:
Approx. 360 lb-ft to 460+ lb-ft
Carburetion:
Single 4-barrel Rochester Quadrajet (most engines), Dual 4-barrel Holley carburetors (some performance 427s), Single 2-barrel Rochester (base 327)
Fuel Type:
Premium Unleaded Gasoline (Octane rating varies by engine, typically 91+)
Cooling Capacity:
Approx. 5-6 gallons (engine dependent)
Oil Capacity:
Approx. 5 quarts (with filter) for 327/350, 6 quarts for 396/427
Standard Transmission 1968:
Muncie M20 4-Speed Manual
Optional Transmission 1968:
Muncie M21 4-Speed Manual (close-ratio), Muncie M22 'Rock Crusher' 4-Speed Manual (heavy-duty), Turbo Hydra-Matic 400 3-Speed Automatic
Automatic Transmission Features:
Stall converter, variable throttle valve for shift feel
Manual Transmission Fluid Spec:
GL-4 Gear Oil (e.g., SAE 80W-90 or 75W-90)
Automatic Transmission Fluid Spec:
Dexron III (or equivalent type 'A' Suffix 'A' historically, now superseded)
Oil Change Interval:
Every 3,000-5,000 miles or annually, depending on usage and oil quality (modern synthetic oils may allow longer intervals but older engines may benefit from more frequent changes)
Tune Up Interval:
Recommended every 12,000-24,000 miles, including spark plug, points (if applicable), condenser, distributor cap/rotor replacement, and ignition timing adjustment
Transmission Fluid Change:
Every 20,000-30,000 miles for automatic, often based on inspection for manual transmissions.
Engine Oil Specification:
API SF/SG rated oils, viscosity typically SAE 10W-30 or SAE 10W-40 (check manual for specific recommendations based on temperature range). Zinc additives (ZDDP) are often recommended for flat-tappet camshaft engines.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid (glycol-based)
Coolant Specification:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Traditional green coolant.
Common Wear Items:
U-joints, ball joints, tie rod ends, universal joints in drive axles, clutch components, starter motor, alternator, carburetor wear (e.g., accelerator pump seals, power piston seals), vacuum leaks
Common Problem Areas:
Electrical system gremlins (corrosion, faulty grounds), C3 specific frame/chassis rust (especially around T-tops if applicable on later models, but frame rot is general), fiberglass body crack propagation, weatherstripping degradation leading to leaks, carburetors requiring frequent adjustment/rebuilding