Engine Mechanical:
Rotary engine (10A) operation, disassembly, assembly, troubleshooting, component specifications, cooling system, lubrication system.
Fuel System:
Carburetor(s) (e.g., Hitachi), fuel pump, fuel lines, fuel tank, emission control systems.
Ignition System:
Distributor, ignition coils, spark plugs, timing specifications, electronic ignition components (if applicable to later models).
Transmission Manual:
Manual gearbox (e.g., 4-speed or 5-speed), clutch operation, disassembly, assembly, fluid specifications.
Transmission Automatic:
Optional automatic transmission (if available), operation, service procedures, fluid specifications.
Drivetrain:
Rear-wheel drive system, driveshaft, differential, axle shafts, wheel bearings.
Suspension:
Front suspension (e.g., independent strut), rear suspension (e.g., leaf springs or live axle), shock absorbers, springs, bushings, alignment specifications.
Steering:
Steering column, steering gear (e.g., recirculating ball), tie rods, power steering system (if equipped), lubrication.
Brakes Front:
Disc brakes (common for this era), brake calipers, pads, rotors, brake lines, master cylinder.
Brakes Rear:
Drum brakes, brake shoes, drums, wheel cylinders, brake lines, master cylinder.
Electrical System Charging:
Alternator, voltage regulator, battery, wiring diagrams for charging circuit.
Electrical System Starting:
Starter motor, starter solenoid, ignition switch, wiring diagrams for starting circuit.
Lighting System:
Headlights, taillights, brake lights, turn signals, interior lights, wiring diagrams.
Instrumentation:
Dashboard instruments, gauges, warning lights, speedometer, tachometer, wiring.
Body Exterior:
Body panel removal/installation, doors, hood, trunk lid, bumpers, glass, seals, trim.
Body Interior:
Seat removal/installation, dashboard removal, interior trim panels, carpeting, headliner.
HVAC:
Heating system, ventilation, defroster, air conditioning (if equipped), blower motor, controls.
Emission Controls:
PCV system, exhaust gas recirculation (EGR), air injection system (if applicable), troubleshooting emission-related issues.
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, fluid level checks and top-offs, lubrication points.
Major Engine Repairs:
Engine overhaul, apex seal replacement, rotor housing machining, porting inspection.
Transmission Overhaul:
Disassembly, inspection, repair, and reassembly of manual and automatic transmissions.
Brake System Service:
Brake pad/shoe replacement, rotor/drum resurfacing or replacement, brake line bleeding, master cylinder overhaul.
Suspension Component Replacement:
Shock absorber, strut, ball joint, tie rod end, control arm bushing replacement.
Steering System Repair:
Steering gear adjustment and repair, power steering pump and hose replacement.
Electrical Troubleshooting:
Diagnosis and repair of common electrical faults using wiring diagrams.
Body Panel Alignment:
Adjustment of doors, hood, and trunk for proper fit and sealing.
Interior Trim Restoration:
Removal and reinstallation of interior components for cleaning or repair.
Carburetor Adjustment And Rebuild:
Detailed procedures for cleaning, rebuilding, and adjusting the Hitachi carburetors used on the 10A engine.
Rotary Engine Specific Procedures:
Apex seal lubrication, side seal checks, rotor housing lapping (if applicable), intake/exhaust port timing checks.
Depth Of Information:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Procedures:
Step-by-step troubleshooting guides for various systems, including common symptoms and their causes.
Torque Specifications:
Detailed torque values for critical fasteners throughout the vehicle.
Clearances And Tolerances:
Precise measurements for engine components, bearings, and other critical areas.
Wiring Diagrams:
Complete and detailed wiring diagrams for all electrical systems, color-coded for clarity.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repairs.
Engine Oil Change:
Every 3,000-5,000 miles or 3-6 months (Rotary engines require more frequent oil changes and often consume oil by design).
Oil Filter Replacement:
With every oil change.
Spark Plug Check And Replacement:
Check every 15,000 miles, replace as needed (rotary-specific plugs may be required).
Air Filter Cleaning Or Replacement:
Check every 15,000 miles, replace as needed.
Transmission Fluid Change:
Every 20,000-30,000 miles or 2-3 years.
Rear Axle Fluid Change:
Every 20,000-30,000 miles or 2-3 years.
Brake Fluid Flush:
Every 2-3 years to prevent moisture absorption and corrosion.
Engine Oil Capacity Liters:
Approx. 4.5-5.0 liters (including oil injection system, if applicable).
Transmission Fluid Capacity Liters:
Approx. 2.0-2.5 liters (manual), 4.0-4.5 liters (automatic).
Rear Axle Fluid Capacity Liters:
Approx. 1.0-1.3 liters.
Coolant Type:
Ethylene glycol-based antifreeze mixed with water (50/50 ratio).
Apex Seal Wear:
Premature wear or failure of apex seals can lead to loss of compression, rough running, and smoking. Proper maintenance and engine warm-up are crucial.
Carburetor Issues:
Carburetors can be prone to clogging and require regular cleaning and adjustment, especially with fuel quality variations over time.
Rotary Oil Consumption:
Rotary engines inherently consume some oil for lubrication of apex seals; excessive consumption can indicate seal wear.
Thermal Issues:
Rotary engines can be sensitive to overheating. Ensuring the cooling system is in perfect condition is vital.
Electrical Gremlins:
As with many cars of this era, age-related degradation of wiring and components can lead to intermittent electrical issues.