Engine Mechanical:
Detailed disassembly, inspection, assembly, and torque specifications for 427 and 454 V8 engines
Fuel System:
Carburetor diagnosis and adjustment (e.g., Holley, Rochester), fuel pump, fuel lines, and tank service
Cooling System:
Radiator, water pump, thermostat, hoses, and coolant specifications
Ignition System:
Distributor, spark plugs, ignition coils, and timing specifications
Exhaust System:
Exhaust manifolds, pipes, mufflers, and catalytic converter (if applicable for export models)
Transmission Manual:
Service, adjustment, and repair of Muncie 4-speed and M20/M21/M22 variants
Transmission Automatic:
Service and repair of the Turbo Hydra-Matic 400 (THM400)
Drivetrain:
Driveshaft, U-joints, rear axle housing, differential, and half-shafts
Suspension Front:
Independent front suspension, control arms, ball joints, coil springs, shock absorbers, sway bar
Suspension Rear:
Independent rear suspension, trailing arms, strut rods, universal joints, transverse leaf spring, shock absorbers
Steering System:
Power steering pump, steering gearbox, tie rods, and steering column
Brake System:
Front disc brakes, rear disc brakes, hydraulic system, parking brake, specifications and bleeding procedures
Electrical System:
Battery, alternator, starter motor, lighting, ignition switch, fuse box, relays
Wiring Diagrams:
Complete schematics for all electrical systems, including lighting, instrumentation, and accessories
Body And Frame:
Frame inspection, body panel alignment, door, hood, and T-top service
Interior:
Seat removal and upholstery, dashboard instruments, center console, and trim panels
Heating And Ventilation:
HVAC system, heater core, blower motor, and ducting
Accessories:
Power windows, power locks (if equipped), radio, clock, and wiper system
Routine Maintenance:
Oil changes, filter replacements, fluid checks, lubrication points
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon problems
Component Rebuilds:
Detailed instructions for rebuilding engines, transmissions, carburetors, and brake calipers
Alignment Procedures:
Wheel alignment specifications and adjustment procedures
Specifications And Tolerances:
Precise measurements for critical engine, chassis, and brake components
Depth:
Comprehensive: Covers everything from basic adjustments to complete engine and transmission overhauls.
Engine Code 427:
L36, L68, L72 (depending on specific variant and output)
427 Hp L36:
390 hp @ 5400 rpm (gross)
427 Torque L36:
472 lb-ft @ 3600 rpm (gross)
427 Hp L68:
400 hp @ 5400 rpm (gross) (3x2bbl carburetors)
427 Torque L68:
460 lb-ft @ 3600 rpm (gross)
427 Hp L72:
425 hp @ 5600 rpm (gross) (high-compression, 4-bbl carburetor - less common in 1971)
454 Hp Ls4:
365 hp @ 5000 rpm (gross) (lower compression due to emission regulations)
454 Torque Ls4:
470 lb-ft @ 3400 rpm (gross)
Carburetion:
Single Holley 4-barrel (427 L36, 454 LS4), Tri-Power Rochester Quadrajet 2-barrel (427 L68)
Fuel Type:
Premium Unleaded Gasoline (Octane rating requirements will be detailed in manual)
Bore Stroke 427:
4.25 in x 3.76 in
Bore Stroke 454:
4.25 in x 4.00 in
Compression Ratio 454 Ls4:
8.5:1 (reduced from earlier years for emissions)
Standard Transmission:
Muncie M20/M21/M22 4-speed manual (specific availability varied by engine)
Optional Transmission:
Turbo Hydra-Matic 400 (THM400) 3-speed automatic
Manual Gear Ratios:
Varies by Muncie model (e.g., M21 closer ratios, M22 'Rock Crusher' with specific gear cutting)
Automatic Transmission Details:
THM400 is a robust, heavy-duty automatic transmission suitable for high torque output.
Manual Transmission Fluid:
Dexron III/Mercon ATF (or equivalent GL-4 gear oil for specific Muncie recommendations, consult manual)
Automatic Transmission Fluid:
Dexron III/Mercon ATF (or equivalent)
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, depending on driving conditions (as per typical recommendations of the era).
Tune Up Interval:
Spark plugs, points, and condenser every 10,000-12,000 miles; carburetor adjustments as needed.
Transmission Service:
Fluid and filter change every 24,000-30,000 miles for automatics; manual transmissions may require periodic fluid checks/changes.
Engine Oil Recommendation:
SAE 10W-30 or 10W-40 high-detergent API SF or SG rated oil (consult manual for exact viscosity and API service classification).
Coolant:
50/50 mix of ethylene glycol antifreeze and distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Common Wear Items:
U-joints, ball joints, tie rod ends, clutch components (manual), vacuum hoses, weatherstripping.
Engine Specific Concerns:
Carburetor tuning and adjustment, potential for vacuum leaks, oil leaks from gaskets/seals.
Chassis Concerns:
Corrosion in birdcage structure, suspension component wear, differential noise.
Oil Filter Example:
GM Part Number 6437001 (or equivalent aftermarket filter such as AC-Delco PF2 or Wix 51040)
Spark Plugs Example:
AC-Delco R45TS (or equivalent)