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Harley-Davidson Electra Glide FLH 1971 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Year: 1971 Chassis Code: FLH Codes Product Code Example: 99402-71 👋 Introduction Market Position Target Audience: Harley-Davidson owners, independent repair shops,...
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Type: Motorcycle
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Sku: 368614
Harley-Davidson Electra Glide FLH 1971 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Electra Glide
Year:
1971
Chassis Code:
FLH
Codes
Product Code Example:
99402-71
👋 Introduction
Market Position
Target Audience:
Harley-Davidson owners, independent repair shops, and restoration specialists focusing on the 1971 Electra Glide.
Competitive Analysis
Value Proposition:
Provides authorized, factory-level repair and maintenance information essential for preserving the integrity and performance of a classic motorcycle.
Key Features
Feature 1:
Authoritative information directly from Harley-Davidson for the specified model year.
Feature 2:
Detailed technical diagrams and exploded views crucial for understanding complex assemblies.
Feature 3:
Essential for maintaining the collectible value and operational readiness of a 1971 Electra Glide.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Service
Secondary Coverage:
Adjustment and Troubleshooting
Page Count
Estimated Page Count:
200+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Printed
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, assembly, tuning, diagnostics, oil pump, lubrication system
Transmission:
4-speed constant mesh, disassembly, assembly, shifting mechanism, clutch operation
Electrical System:
Ignition system, charging system (generator), lighting, starter motor, wiring diagrams, battery maintenance
Fuel System:
Carburetor (Linkert M74B or M74), fuel tank, fuel lines, fuel filter
Chassis:
Frame, suspension (forks, rear shocks), steering, wheels, brakes (front drum, rear drum)
Bodywork:
Fenders, fairing (optional, likely FLH refers to the full dresser model with fairing), saddlebags, seat
Procedures Included
Maintenance:
Regular service checks, lubrication points, tune-ups, tire pressure, chain adjustment (if applicable to rear drive)
Repair:
Component disassembly, cleaning, inspection, reassembly, and replacement
Troubleshooting:
Diagnostic charts, common problems, causes, and corrective actions
Adjustments:
Carburetor adjustment, ignition timing, clutch, brakes, suspension settings
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
Digital Format Consideration:
Often available as a PDF, indicating potential for searchability and easy navigation if digitally sourced.
Print Quality
Print Quality Expectation:
Factory manuals typically feature clear line drawings, diagrams, and legible text.
Binding Type
Binding Type Expectation:
Likely a spiral-bound or perfect-bound format for ease of use on a workbench.
Paper Type
Paper Type Expectation:
Durable paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin OHV (Overhead Valve)
Engine Displacement:
74 cubic inches (1207 cc)
Bore X Stroke:
3.4375 in x 4.000 in
Compression Ratio:
Approximately 8.0:1
Valve Configuration:
Two valves per cylinder, operated by pushrods and rocker arms.
Performance
Horsepower Estimate:
Approximately 60-65 HP (at the crank)
Torque Estimate:
Approximately 75-80 ft-lbs (at the crank)
Fuel System
Carburetor Model:
Linkert M74B or M74 (specific to the year and potential updates)
Fuel Type:
Unleaded gasoline (as available in 1971, likely higher octane).
Lubrication
Oil System:
Dry sump lubrication with an external oil tank.
Oil Capacity:
Approximately 4 US quarts (3.8 Liters), including oil tank.
Ignition
Ignition System:
Battery-coil ignition with breaker points and condenser.
🔧 Transmission
Standard
Transmission Type:
4-speed constant mesh, foot-shift, hand-clutch lever
Optional
Optional Transmission:
N/A for this model/year; 4-speed was standard.
Features
Clutch Type:
Wet multi-plate, operated by hand lever.
Final Drive:
Belt drive to rear wheel (or potentially chain drive depending on specific configuration, but belt was common for Electra Glides).
Transmission Oil Type:
Specific Harley-Davidson transmission lubricant or equivalent (e.g., SAE 50 motorcycle gear oil).
📐 Dimensions
Exterior
Wheelbase:
Approximately 63.5 inches (1613 mm)
Length:
Approximately 91 inches (2311 mm)
Width:
Varies with fairing and saddlebags, typically around 35-40 inches.
Seat Height:
Approximately 30 inches (762 mm) unladen.
Weights
Dry Weight:
Approximately 650-700 lbs (295-318 kg)
Gross Vehicle Weight Rating Gvwr:
Not typically specified in the same way as cars; refers to combined weight of bike, rider, and cargo.
Cargo
Saddlebag Capacity:
Significant, designed for touring; specific volume not usually quoted but substantial.
🛡️ Safety Features
Ratings
Safety Rating System:
Motorcycles are not rated by NHTSA or IIHS in the same manner as cars. Safety depends heavily on rider skill and maintenance.
Active Features
Braking System:
Dual leading shoe drum brakes (front and rear) for 1971. This was a standard braking system for the era.
Tires:
Bias-ply construction, specific sizes will be detailed in the manual (e.g., 3.50-19 front, 4.00-18 rear).
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (typically standard on FLH models).
Horn:
Standard.
💡 Technology Features
Infotainment
Infotainment System:
None. This era focused on mechanical and electrical systems. Radio or audio was not a factory feature.
Driver Assistance
Driver Assistance Features:
None. rider assistance is purely skill-based.
Connectivity
Connectivity Features:
None. Mechanical and electrical systems only.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,000-3,000 miles or at least annually. Manual will specify exact intervals and checks.
Tune Up Interval:
Ignition points and spark plugs usually require attention every 3,000-5,000 miles. Carburetor adjustments may be needed more frequently.
Primary Chain Adjustment:
Primary chain tension needs periodic checking and adjustment, typically every 5,000 miles.
Fluid Specifications
Engine Oil Type:
Harley-Davidson approved oil, or equivalent (e.g., SAE 20W-50 or SAE 50 for hot climates). The manual will specify the precise viscosity and API classification required.
Transmission Oil Type:
Harley-Davidson transmission lubricant or equivalent (e.g., SAE 50 gear oil).
Primary Chain Case Oil:
Typically shares engine oil or has a separate specified lubricant.
Brake Fluid Type:
Drum brakes, typically do not use hydraulic fluid. Manual will specify any required lubrication for brake mechanisms.
Known Issues
Common Issue 1:
Oil leaks (common with many vintage motorcycles, especially around engine seals and pushrod tubes).
Common Issue 2:
Electrical system reliability (older wiring can degrade, generator charging systems require maintenance).
Common Issue 3:
Carburetor tuning and maintenance (Linkert carburetors are robust but require specific knowledge).
Common Issue 4:
Valve train noise (Shovelhead engines can be inherently noisy; proper adjustment is key).
Common Issue 5:
Drum brake performance (can be less effective than modern disc brakes, requiring precise adjustment and maintenance).
📚 Vehicle History
Brand Heritage
Brand Establishment:
Harley-Davidson, founded in 1903, is one of the oldest motorcycle manufacturers in the world.
Model Evolution
Electra Glide Origin:
The Electra Glide nameplate was introduced in 1965, evolving from the Duo-Glide. The 1965 model was the first Harley with electric start, a significant innovation.
1971 Updates:
The 1971 models continued to refine the FLH platform, with minor changes in styling, engine tuning, and component suppliers. It represents a classic era for the brand before significant economic challenges and the AMF ownership period fully impacted design.
Production
Manufacturing Location:
Milwaukee, Wisconsin, USA.
Era Significance:
The 1971 model is part of the 'Shovelhead' era (engine designation based on rocker box shape), a pivotal period in Harley-Davidson's development.
🏆 Awards & Recognition
Recognitions
Historical Significance:
The Electra Glide FLH is an iconic motorcycle, representing a golden age of American touring motorcycles. It is highly sought after by collectors and enthusiasts.
Ratings
Performance Ratings:
While not formally rated, the 1971 FLH was renowned for its comfortable ride and powerful V-twin engine, establishing Harley-Davidson's reputation for big-twin touring.
Certifications
Manual Certification:
Factory original documentation meets industry standards for service manuals of its time.
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