DATSUN 240Z SPORTS Workshop Repair Manual 1972 ONWARDS

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🏷️ Basic Information Identification Make: Datsun Model: 240Z Sports Common Name: Fairlady Z Body Style: 2-door coupe Codes Chassis Code: S30 👋 Introduction Market Position Historical Significance: Iconic Japanese sports...

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Type: Car

Vendor:

Sku: 129743

Tags: 1972 240Z 240Z SPORTS Car Cars Datsun

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Description

🏷️ Basic Information

Identification

Make:

Datsun

Model:

240Z Sports

Common Name:

Fairlady Z

Body Style:

2-door coupe

Codes

Chassis Code:

👋 Introduction

Market Position

Historical Significance:

Iconic Japanese sports car, credited with establishing the Datsun/Nissan Z-car lineage and popularizing Japanese performance vehicles globally.

Competitive Analysis

Contemporaries:

Directly competed with European sports cars like the Jaguar E-Type, Porsche 911, and Chevrolet Corvette, often offering comparable performance at a significantly lower price point.

Key Features

Design Philosophy:

Long hood, short deck, inline-6 engine, rear-wheel drive layout, independent suspension, focus on driver engagement and accessible performance.

Target Audience:

Enthusiast drivers seeking a stylish, capable, and relatively affordable sports coupe.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America, Europe, Japan

Secondary Coverage:

Global markets with regional variations

Page Count

Estimated Page Count:

Over 800 pages (typical for comprehensive workshop manuals of this era)

Manual Type

Manual Type:

Workshop Service & Repair Manual

Language

Language:

English

Format

File Format:

Acrobat PDF

Compatibility:

Windows & MAC compatible

📖 Manual Coverage

Systems Covered

Engine:

L-Series (L24) inline-6, engine overhaul, tuning, cooling, lubrication, fuel, ignition, emission control

Transmission:

4-speed manual, 5-speed manual (optional on later models), automatic transmission (less common for 240Z), clutch, gearbox overhaul, drive shafts

Brakes:

Front disc, rear drum, hydraulic system, master cylinder, calipers, wheel cylinders, brake servicing and bleeding

Suspension:

Front independent (MacPherson struts, control arms), rear independent (trailing arms, Panhard rod), shock absorbers, springs, bushings, alignment specifications

Steering:

Rack and pinion, steering column, universal joints, steering wheel, tie rod ends

Electrical:

Wiring diagrams, starting system, charging system (alternator, battery), lighting, instrumentation, ignition system, horn, wipers, power windows (if applicable), fuse box layouts

Body:

Body structure, doors, hood, trunk, bumpers, glass, seals, interior trim, chassis repair, corrosion prevention

Fuel System:

Fuel tank, fuel pump, fuel lines, carburetors (SU Hitachi HJG46W twin carbs are standard), carburetor adjustment and overhaul

Cooling System:

Radiator, fan, water pump, thermostat, hoses, coolant capacity and type

Exhaust System:

Exhaust manifold, pipes, muffler, catalytic converter (for emissions compliance in some markets)

Procedures Included

Maintenance:

Oil change intervals, filter replacement, spark plug replacement, coolant flush, brake fluid change, lubrication points

Troubleshooting:

Diagnostic procedures for common issues, symptom-based troubleshooting charts

Repair:

Step-by-step repair instructions for all major systems, component replacement, assembly and disassembly

Rebuild:

Engine rebuild procedures, transmission overhaul, carburetor rebuilding

Installation:

Installation of genuine Datsun accessories and service parts

Specifications:

Torque settings, fluid capacities, clearances, alignment angles, tire pressures

Technical Depth

Depth Of Coverage:

Comprehensive, from basic maintenance to complete engine and drivetrain rebuilding

Diagrams:

Detailed step-by-step diagrams, exploded views, electrical schematics

Diagnostic Information:

Factory-level diagnostic procedures and specifications

📊 Manual Specifications

File Format

PDF Quality:

High resolution, clear text and diagrams

Searchability:

Searchable text for quick information retrieval

Print Quality

Print Readability:

Designed for clarity when printed, suitable for workshop environments

Binding Type

Binding Type:

Digital Download (N/A for print)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

Inline-6, SOHC

Displacement Cc:

Bore X Stroke Mm:

83.0 x 73.7

Performance

Horsepower Ps SAE Net:

150-155 PS (depending on market and emissions equipment)

Torque Lb-Ft SAE Net:

173-177 lb-ft

Fuel System

Carburetor Type:

Twin Hitachi SU HJG46W side-draft carburetors

Fuel Type:

Unleaded gasoline (initially leaded, but convertibility to unleaded is common)

Cooling System

Cooling Capacity Liters:

Approx. 7.0 L

Lubrication

Oil Capacity Liters:

Approx. 4.5 L (with filter)

🔧 Transmission

Standard

Transmission Type:

4-speed manual

Optional

Transmission Type Optional:

3-speed automatic, 5-speed manual (introduced later)

Features

Clutch Type:

Single dry plate, hydraulically operated

📐 Dimensions

Exterior

Length Mm:

Width Mm:

Height Mm:

Wheelbase Mm:

Front Track Mm:

Rear Track Mm:

Weights

Curb Weight Kg:

Approx. 1040-1100 kg

Gross Vehicle Weight Kg:

Approx. 1300 kg

Cargo

Fuel Capacity Liters:

🛡️ Safety Features

Ratings

Safety Ratings:

Not subject to modern crash testing standards of today; relied on robust construction for its era.

Active Features

Active Safety:

Responsive steering, effective braking system for its time.

Passive Features

Passive Safety:

Reinforced chassis, safety glass, padded dashboard (later models).

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM radio, often with a manual antenna. Cassette player available on later models or as an aftermarket addition.

Driver Assistance

Driver Assistance Features:

None by modern standards. Focus is on mechanical feedback and driver control.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval Miles:

3,000 - 5,000 miles (depending on oil type and driving conditions)

Spark Plug Replacement Miles:

15,000 - 20,000 miles

Coolant Flush Interval:

Every 2 years or 30,000 miles

Fluid Specifications

Engine Oil Type:

API SF or SG, SAE 10W-30 or 10W-40 recommended (refer to manual for specific year/climate)

Coolant Type:

Ethylene Glycol based antifreeze, 50/50 mix with distilled water

Brake Fluid Type:

DOT 3 or DOT 4

Transmission Fluid Type:

GL-4 Manual Transmission Fluid (e.g., SAE 75W-90 or 80W-90)

Differential Fluid Type:

GL-5 Gear Oil, SAE 80W-90

Known Issues

Rust And Corrosion:

Prone to rust, especially in floor pans, rocker panels, wheel arches, and battery tray area. Requires diligent rust prevention and repair.

Carburetor Issues:

SU carburetors require regular tuning and can be sensitive to wear or improper adjustment. Rebuild kits are essential for longevity.

Electrical Gremlins:

Aging wiring harnesses can lead to intermittent electrical problems. Lucas components (though less prevalent than later Japanese brands) and general wiring degradation are common.

Suspension Wear:

Bushings, ball joints, and tie rod ends are wear items that require periodic inspection and replacement to maintain handling and safety.

Fuel System Degradation:

Rubber fuel lines can degrade over time. The fuel pump and fuel tank may require cleaning or replacement.

📚 Vehicle History

Brand Heritage

Datsun Legacy:

Datsun, Nissan's export brand, aimed to challenge established European and American automakers with reliable, affordable, and increasingly performance-oriented vehicles.

Model Evolution

240Z Introduction:

Introduced in 1969 in Japan as the Fairlady 240Z, and in 1970 in North America as the Datsun 240Z. Successor to the Fairlady SP. The '240' refers to the approximate 2.4-liter engine displacement.

Series Development:

Part of the S30 generation, which also included the 260Z and 280Z, with styling influenced by European GT cars.

Production

Production Years:

1969-1973 (for the 240Z specific model)

Production Location:

Japan

Sales Figures:

Over 150,000 units of the S30 generation were sold globally, with a significant portion being the 240Z.

🏆 Awards & Recognition

Recognitions

Automotive Icon:

Widely recognized as one of the most significant and influential Japanese sports cars ever produced, a cornerstone of automotive history.

Ratings

Performance Legacy:

Consistently ranked among the top sports cars of the 1970s and praised for its balance, handling, and value.

Certifications

Restoration Standard:

The availability of comprehensive workshop manuals like this is crucial for authentic restoration and maintenance, preserving its classic status.