1972 Polaris Charger SS Snowmobile Service Repair Manual

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Type: Snowmobile

Vendor:

Sku: 156192

Tags: 1972 Charger Models Charger SS Polaris Powersports Snowmobile Snowmobiles

Product variants

Description

The 1972 Polaris Charger SS is a classic snowmobile representing a significant era in recreational vehicle development. Built by Polaris, a renowned American manufacturer with a strong heritage in powersports, this model embodies the engineering and design principles of the early 1970s. It was crafted during a period when snowmobiles were evolving from purely utilitarian machines into popular recreational vehicles, offering enthusiasts a robust and reliable way to explore winter landscapes. The Charger SS is known for its solid construction and dependable performance, making it a favored choice for riders of its time and a sought-after machine for collectors today. This comprehensive factory service repair manual provides essential information for owners, mechanics, and technicians working on the 1972 Polaris Charger SS. It covers a wide range of topics, including detailed procedures for engine repair and overhaul, fuel and ignition system maintenance, drive system service, suspension and braking system adjustments, and electrical system diagnostics. The manual also includes step-by-step instructions for routine maintenance, troubleshooting common issues, and performing complete rebuilds of major components. With hundreds of illustrations and clear, easy-to-read text, this manual is an indispensable resource for ensuring the optimal performance and longevity of your Charger SS snowmobile.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Charger SS

Year:

Vehicle Type:

Snowmobile

👋 Introduction

Market Position

Target Audience:

Polaris Charger SS owners, enthusiasts, and independent repair shops.

Competitive Analysis

Value Proposition:

Provides factory-level technical knowledge for self-repair and maintenance, saving costs and ensuring proper upkeep.

Key Features

Illustrations:

Hundreds of illustrations to aid in understanding procedures.

Text Style:

Easy-to-read text.

Customer Support:

Guaranteed quality and excellent customer service with satisfaction guarantee.

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive service and repair

Page Count

Estimated Pages:

Hundreds (exact count not specified, but implied to be extensive)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed repair and overhaul procedures for the 1972 Polaris Charger SS engine.

Fuel System:

Carburetor adjustment, fuel lines, fuel pump, and related components.

Ignition System:

Ignition timing, spark plugs, coil, magneto, and wiring.

Drive System:

Clutch operation, chain case, drive axle, and track assembly.

Suspension:

Front and rear suspension components, shock absorbers, and skis.

Braking System:

Brake caliper, brake band, brake linkage, and hydraulic/mechanical systems.

Electrical System:

Wiring diagrams, lighting, kill switch, and any other electrical components.

Bodywork And Chassis:

Frame, body panels, seat, handlebars, and controls.

Procedures Included

Maintenance:

Oil changes, lubrication, track tension adjustment, clutch service, and general upkeep.

Troubleshooting:

Diagnostic procedures for common and uncommon issues.

Repair:

Step-by-step instructions for component removal, repair, and reinstallation.

Rebuilds:

Detailed rebuild procedures for major components like engines and transmissions.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete overhauls, as intended for factory technicians.

📊 Manual Specifications

File Format

File Type:

File Size:

Approximately 100MB (indicates high detail and potentially many illustrations).

Print Quality

Printability:

Printable pages allowed by search function.

Searchability:

Searchable text for easy navigation.

Binding Type

Binding:

N/A (Digital download)

Paper Type

Paper Quality:

N/A (Digital download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, 2-cylinder, fan-cooled (typical for this era and model).

Displacement:

Likely in the 300-400cc range, but specific displacement requires further manual consultation (e.g., 336cc, 398cc are common for similar Polaris models).

Bore X Stroke:

Specific values to be found in the manual.

Cooling System:

Fan-cooled.

Ignition System:

Magneto ignition (typical).

Performance

Horsepower:

Estimated range of 25-35 HP, depending on specific engine variant.

Torque:

Specific torque figures would be detailed in the manual.

Fuel System

Carburetor:

Likely a single or dual Tillotson or Mikuni carburetor.

Fuel Type:

Gasoline/Oil Mixture (pre-mix).

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission) with clutch system.

Drive Mechanism:

Chain drive to track.

Features

Clutch System:

Primary and secondary clutch systems for variable ratio engagement.

Gear Ratios:

Continuously variable, managed by clutch engagement and roller speeds.

Lubrication:

Chain case lubrication specifications will be in the manual.

📐 Dimensions

Exterior

Overall Length:

Specific dimensions not provided, but typical for 1970s snowmobiles.

Overall Width:

Specific dimensions not provided.

Height:

Specific dimensions not provided.

Weights

Dry Weight:

Typically around 300-400 lbs for similar models.

Payload Capacity:

Not specified, designed for single rider.

🛡️ Safety Features

Ratings

Crash Testing:

N/A (No standardized crash testing for snowmobiles of this era).

Active Features

Kill Switch:

Engine kill switch/tether cord for safety.

Braking System Design:

Mechanical or hydraulic brake system designed for stopping power.

Passive Features

Lighting:

Headlight and taillight for visibility.

💡 Technology Features

Infotainment

Features:

Basic instrumentation: speedometer, possibly a tachometer, and warning lights.

Driver Assistance

Features:

None (this is a 1972 snowmobile).

Connectivity

Features:

None.

🔧 Maintenance

Service Intervals

Engine Tune Up:

Recommended intervals for spark plug replacement, ignition timing adjustment, and carburetor cleaning (detailed in manual).

Clutch Service:

Regular inspection and cleaning of primary and secondary clutches.

Track Tension:

Periodic adjustment of track tension for optimal performance and longevity.

Lubrication:

Grease points for suspension and steering components.

Fluid Specifications

Engine Oil Type:

2-stroke oil for fuel/oil mixture. Specific grade (e.g., SAE 30 or 40) and oil-to-gas ratio provided in manual.

Chaincase Oil:

Specific chaincase oil grade and capacity detailed in manual.

Known Issues

Engine Starting:

Can be sensitive to carburetor settings and ignition timing; manual provides troubleshooting.

Clutch Slippage:

Wear on clutch weights, springs, or drive belts can cause slippage; manual covers inspection and replacement.

Track Wear:

Proper tension and alignment are crucial to prevent premature track wear, covered in manual.

📚 Vehicle History

Brand Heritage

Manufacturer:

Polaris Industries, a prominent American manufacturer of snowmobiles and powersports vehicles.

Model Evolution

Model Context:

The Charger SS was part of Polaris's lineup during a period of rapid growth and innovation in the snowmobile industry.

Production

Production Era:

Early 1970s, a time when snowmobiles transitioned from basic utility vehicles to recreational machines.

Manufacturing Location:

USA (Polaris headquarters is in Minnesota).

🏆 Awards & Recognition

Recognitions

Industry Accolades:

Not specifically mentioned for this model, but Polaris was a leading innovator in the snowmobile market during this era.