Engine:
454ci V8 (LS4), including specifications, diagnostics, repair procedures, and overhaul
Fuel System:
Carburetor (Quadrajet), fuel pump, lines, tank, specifications, troubleshooting, and adjustment
Ignition System:
Distributor, ignition coil, spark plugs, wiring, timing specifications, and troubleshooting
Cooling System:
Radiator, fan, water pump, thermostat, hoses, coolant specifications, and maintenance
Exhaust System:
Manifolds, pipes, mufflers, catalytic converter (early adoption), inspection, and replacement
Transmission:
M40/M21 4-speed Manual; TH400 3-speed Automatic - including overhaul, adjustments, troubleshooting, and fluid specifications
Clutch:
Disc, pressure plate, release bearing, flywheel, linkage, adjustments, and replacement (for manual transmission)
Drive Axle:
Driveshaft, universal joints, rear axle assembly, differential, bearings, seals, and lubrication
Suspension:
Front independent (A-arms, ball joints, shocks, springs); Rear independent (trailing arms, transverse leaf spring, shocks) - alignment specifications, component replacement, and service
Steering:
Power steering system, pump, hoses, steering box, linkage, adjustments, and troubleshooting
Brakes:
Front disc brakes, rear disc brakes, power brake booster, master cylinder, caliper, pads, rotors, lines, fluid specifications, bleeding, and adjustment
Electrical System:
Charging system (alternator, regulator); Starting system (starter, solenoid); Battery; Lighting (headlights, taillights, signals); Gauges; Switches; Fuses; Wiring diagrams; Troubleshooting
HVAC:
Heating system, ventilation, air conditioning (optional), refrigerant, components, and service
Body And Frame:
Chassis inspection, body panel alignment, glass, seals, doors, hood, trunk, interior trim, rust prevention, and repair
Interior:
Seats, carpeting, dashboard, instruments, trim panels, convertible top (if applicable), and service
Wheels And Tires:
Tire sizes, inflation pressures, wheel specifications, bolt patterns, and rotation
Maintenance:
Routine maintenance, oil changes, filter replacements, lubrication, fluid checks, tune-ups
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all systems
Repair:
Step-by-step instructions for component removal, repair, reinstallation, and adjustment
Overhaul:
Detailed procedures for engine, transmission, and differential rebuilds
Diagnostics:
Fault finding trees, testing procedures, and diagnostic charts
Depth:
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds. Includes detailed specifications and diagrams for professional-level repair.
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, consult manual for specific mileage/time recommendation based on driving conditions.
Tune Up Interval:
Refer to manual, usually involves spark plug replacement, filter changes, and ignition timing adjustment every 15,000-30,000 miles.
Transmission Fluid Change:
Every 24,000-30,000 miles or as specified in manual.
Engine Oil:
Refer to manual for exact specification, typically API service classification SC, SD, or SE; viscosity SAE 10W-30 or 10W-40 recommended for general use.
Coolant:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Consult manual for specific coolant type and capacity.
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Power Steering Fluid:
Dexron II or III (or equivalent power steering fluid).
Carburetor Issues:
Quadrajet carburetors can be prone to vacuum leaks, worn throttle shafts, and difficult adjustments. Rebuild kits are readily available.
Corrosion:
Common issue on C3 Corvettes, particularly around wheel wells, rocker panels, and rear quarter panels. Frame corrosion is also a concern.
Electrical Gremlins:
Aging wiring harnesses, connectors, and switches can lead to intermittent electrical problems. The manual's wiring diagrams are essential.
Suspension Wear:
Bushings, ball joints, and tie rod ends are subject to wear, affecting handling and alignment. The transverse leaf spring can fatigue over time.
Vacuum System:
Vacuum hoses for HVAC controls, headlight doors, and emissions can degrade, leading to system malfunctions.