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Citroen CX 1975-1987 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Citroën Model: CX Model Codes: CX Series 1, CX Series 2 Generation Generation: First Generation (Series 1: 1974-1985, Series 2: 1985-1991) Codes Production Years Covered:...
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Citroen CX 1975-1987 Workshop Service Manual for RepairCitroen CX 1975-1987 Workshop Service Manual for RepairCitroen CX 1975-1987 Workshop Service Manual for RepairCitroen CX 1975-1987 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Citroën
Model:
CX
Model Codes:
CX Series 1, CX Series 2
Generation
Generation:
First Generation (Series 1: 1974-1985, Series 2: 1985-1991)
Codes
Production Years Covered:
1975-1987
👋 Introduction
Market Position
Historical Significance:
The Citroën CX, successor to the iconic DS, was a pioneering luxury executive car known for its avant-garde design, advanced engineering (particularly its hydropneumatic suspension and DIRAVI steering), and distinctive aerodynamic styling. It represented Citroën's commitment to innovation and comfort.
Competitive Analysis
Competitors:
Competed with other premium European executive cars of its era, such as the BMW 5 Series, Mercedes-Benz W123/W124, and Peugeot 604, but differentiated itself with its unique ride quality and technological advancements.
Key Features
Design Philosophy:
Focus on aerodynamic efficiency, comfort, and technological sophistication. Features a distinctive teardrop-shaped body and a unique interior layout with a single-spoke steering wheel and centrally mounted controls.
Ride Comfort:
Renowned for its unparalleled ride comfort due to the hydropneumatic suspension, offering a 'magic carpet' sensation.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
Citroën CX models from 1975 through 1987, encompassing both Series 1 and early Series 2 variants.
Page Count
Page Count:
394
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
Usage Recommendation
Target Audience:
Professional mechanics, experienced DIY enthusiasts, and Citroën CX owners seeking to maintain or restore their vehicles.
Delivery Method
Download Type:
Instant Download PDF
Payment Options
Accepted Methods:
All major credit/debit cards and PayPal via secure payment processor.
Additional Features
Zoom And Print:
Yes, the PDF format allows for zooming and printing of all pages.
📖 Manual Coverage
Systems Covered
Engine:
All engine variants, including carburetor and fuel-injected gasoline engines (e.g., CX 20, CX 22, CX 24, CX 25 GTI), and diesel engines (e.g., CX 22 Diesel).
Transmission:
Manual and automatic transmission systems, including clutch operation, gearbox disassembly/assembly, and torque converter systems.
Suspension:
Citroën's hydropneumatic suspension system (front and rear), sphere replacement, fluid pressure checks, height corrector adjustments, and shock absorber service.
Brakes:
Hydraulic brake systems, including brake booster (DIRAVI or vacuum assisted), brake pressure regulator, caliper servicing, disc replacement, brake fluid flushing, and parking brake.
Electrical System:
Wiring diagrams, lighting systems, ignition system, charging system (alternator, battery), starting system, instrument cluster, power windows, central locking, and auxiliary electrical components.
Steering:
Power steering system, steering rack overhaul, column adjustments, and linkage components.
Body And Chassis:
Body panel removal and installation, door mechanisms, window regulators, hood and trunk latches, seat adjustments, interior trim, and chassis structural components.
Heating And Air Conditioning:
HVAC system components, blower motor, heater core, air conditioning compressor, refrigerant circuits, and controls.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (engine oil, coolant, brake fluid, power steering fluid, hydropneumatic fluid), filter replacements, ignition system tune-ups, and general inspections.
Troubleshooting:
Diagnostic procedures for common and complex issues, fault identification, and systematic approaches to problem-solving across all vehicle systems.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation, including engine overhauls, transmission rebuilds, and suspension component replacement.
Adjustments:
Precise instructions for adjusting brakes, clutch, ignition timing, carburetor settings, idle speed, suspension height, and steering alignment.
Special Tools:
Identification and usage instructions for specialized tools required for specific Citroën CX repair procedures, including hydropneumatic system tools.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic fluid checks and filter replacements to complex engine rebuilds, transmission overhauls, and detailed diagnostics of the unique hydropneumatic system. Includes factory specifications, tolerances, and torque values.
Illustrations:
Features detailed illustrations, exploded diagrams, drawings, and photos to guide users through repair procedures.
Service Data:
Includes service data, special notes, important points, precautions, and allowable limits for various adjustments and repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, all 394 pages are printable.
Binding Type
Digital Format:
Digital Download (PDF)
Paper Type
Software Requirement:
Adobe Reader or compatible PDF viewer.
Compatibility
Operating Systems:
Windows, Mac, and Linux OS compatible.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Various inline-4 gasoline engines: 1985cc (CX 20), 2175cc (CX 22), 2377cc (CX 24, later 2500cc CX 25), and a 2175cc diesel engine. Later Series 2 models offered fuel-injected variants and a 2.5L turbo-diesel.
Performance
Typical Horsepower:
Ranges from approximately 90 hp (diesel) to 120-140 hp for gasoline variants, with performance models like the CX GTI reaching up to 165 hp.
Typical Torque:
Varies significantly with engine size, typically ranging from 140 Nm to 200+ Nm.
Fuel System
Fuel Delivery:
Primarily carburetor-fed (e.g., Solex, Weber) for most models, with later CX 2400 and CX 25 models introducing Bosch L-Jetronic or K-Jetronic fuel injection for improved performance and economy.
Cylinder Head
Valve Train:
Overhead Valve (OHV) for earlier models, transitioning to Single Overhead Camshaft (SOHC) for later, larger displacement engines.
Cylinder Block
Material:
Typically cast iron block.
🔧 Transmission
Standard
Standard Transmission:
4-speed or 5-speed manual transmissions.
Optional
Optional Transmission:
3-speed or 4-speed ZF automatic transmissions.
Features
Clutch Type:
Single dry plate clutch for manual transmissions.
Gear Ratios:
Specific gear ratios for manual and automatic transmissions are detailed within the manual, crucial for performance and efficiency calculations.
📐 Dimensions
Exterior
Length:
Approximately 4640-4780 mm (depending on model and year).
Width:
Approximately 1770-1790 mm.
Height:
Approximately 1370-1390 mm.
Weights
Curb Weight:
Approximately 1250-1400 kg, depending on engine and equipment.
Gross Vehicle Weight Rating:
Typically around 1750-1900 kg.
🛡️ Safety Features
Ratings
Crash Test Performance:
While formal crash test ratings as we know them today were less standardized in the 1970s and 1980s, the CX's advanced safety features (like crumple zones and a robust chassis) were considered state-of-the-art for its time.
Active Features
Braking System:
Power-assisted disc brakes (front and rear), often with ventilated front discs. The hydropneumatic system also provided anti-dive and anti-squat characteristics, indirectly contributing to stability under braking.
Steering System:
DIRAVI (Direction Assistée par Rationnel à Inversion) variable-ratio power steering, offering lighter steering at low speeds and firmer resistance at higher speeds for enhanced stability.
Passive Features
Seatbelts:
Standard three-point inertia reel seatbelts for front occupants.
Chassis Design:
Designed with front and rear crumple zones to absorb impact energy.
Interior Design Safety:
The unique dashboard layout and steering wheel were designed with occupant safety in mind, minimizing sharp edges and potential impact points.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radios and cassette players were common, often with multiple speakers. The dashboard design integrated these systems thoughtfully.
Driver Assistance
Steering Assistance:
DIRAVI power steering system provided variable assistance for improved handling and safety.
Cruise Control:
Available as an option on some higher-trim models, providing early forms of speed control.
Connectivity
Wiring Complexity:
The electrical system, while advanced for its time, is complex and requires understanding of its unique integration, detailed in the manual.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-7,500 km or annually, depending on driving conditions and oil type used.
Hydropneumatic Fluid Service:
Recommended inspection and potential fluid replacement or filter cleaning every 20,000-30,000 km, or as per manufacturer's recommendations. This is critical for maintaining ride quality and system longevity.
Timing Belt Replacement:
ForOHC engines, timing belt replacement is typically recommended every 60,000-80,000 km or 4-5 years.
Fluid Specifications
Engine Oil:
Refer to specific engine requirements; generally SAE 10W-40 or 20W-50 depending on climate and engine type (e.g., API SF/CD or SG/CE).
Hydropneumatic Fluid:
Citroën LHS 2 (Liquide Hydraulique de Suspension 2) or equivalent mineral-based hydraulic fluid specifically designed for hydropneumatic systems. DO NOT use LHM (Citroën's later green fluid) or ATF.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
SAE 75W-90 or SAE 80W-90 GL-4 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid.
Known Issues
Hydropneumatic System:
Leaking spheres, loss of ride height, pump issues, hose degradation, and accumulator failures are common with age and mileage.
Electrical Gremlins:
Aging wiring harnesses, corrosion in connectors, and failing relays can lead to intermittent electrical problems.
Body Corrosion:
Rust can affect the sills, wheel arches, and floor pans, especially in areas with road salt.
Engine And Transmission Mounts:
Wear and tear on rubber mounts can lead to increased vibration and noise.
Diravi System:
Potential for fluid leaks or variable assistance issues in the DIRAVI steering system over time.
📚 Vehicle History
Brand Heritage
Citroen Innovation:
Citroën has a long history of automotive innovation, dating back to André-Gustave Citroën's mass production techniques and early adoption of front-wheel drive and monocoque construction. The CX embodies this spirit, building upon the DS's legacy.
Model Evolution
Series 1 To Series 2 Transition:
The CX underwent a significant facelift in 1985 (Series 2), featuring updated bumpers, revised interior dashboard, improved aerodynamics, and the introduction of new engine options. This manual covers the transition period and the majority of Series 1 production.
Production
Production Numbers:
Over 1.2 million Citroën CX models were produced between 1974 and 1991.
Manufacturing Locations:
Primarily manufactured in France, with some assembly also occurring in other countries.
🏆 Awards & Recognition
Recognitions
Car Of The Year Nominations:
While not winning the European Car of the Year award (won by the Fiat 131 Mirafiori in 1975), the CX was highly regarded and nominated, securing its place as a significant automotive design.
Design Awards:
Consistently praised for its aerodynamic and futuristic styling, winning acclaim from automotive journalists and enthusiasts.
Certifications
Manufacturing Standards:
Produced under Citroën's rigorous French automotive manufacturing standards of the period.
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