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1976 Ducati 860 GT GTS Service Repair Manual de en

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This manual covers the 860 GT and GTS models from 1976. These motorcycles are renowned for their air-cooled L-twin engines, a hallmark of engineering, featuring Desmodromic valve actuation and a...
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Type: Motorcycle
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1976 Ducati 860 GT GTS Service Repair Manual de en1976 Ducati 860 GT GTS Service Repair Manual de en1976 Ducati 860 GT GTS Service Repair Manual de en
This manual covers the 860 GT and GTS models from 1976. These motorcycles are renowned for their air-cooled L-twin engines, a hallmark of engineering, featuring Desmodromic valve actuation and a displacement of approximately 860 cc. Designed by Fabio Taglioni, the 860 series represented expansion into larger displacement touring motorcycles while maintaining its sporting heritage. The GTS variant often included a fairing, enhancing its touring capabilities. With an emphasis on performance and a distinctive Italian design, these machines are a testament to commitment to engineering excellence. This comprehensive service and repair manual provides detailed technical guidance for owners and technicians. It covers a wide range of systems, including engine teardown and assembly, carburetor overhaul, ignition and charging systems, chassis components, braking systems, and bodywork. The manual includes essential maintenance procedures, repair instructions, and diagnostic steps for common issues. With high-quality diagrams and specifications, this resource is invaluable for ensuring the proper upkeep, repair, and longevity of your 1976 860 GT or GTS.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
860 GT / GTS
Year:
1976
Codes
Engine Code Prefix:
860
👋 Introduction
Market Position
Market Appeal:
Targeted at Ducati enthusiasts and owners of the 1976 860 GT and GTS models, particularly those who prefer DIY maintenance and repairs.
Competitive Analysis
Manual Value:
A critical resource for maintaining and repairing these classic Italian motorcycles, offering detailed technical guidance that is often difficult to find for vintage models. The 'downloadable' format offers immediate access.
Key Features
Product Description Highlights:
Practical, high-quality diagrams and instructions, essential for DIYers, instant download.
📋 Manual Details
Coverage Areas
Model Variants Covered:
Ducati 860 GT, Ducati 860 GTS
Page Count
Estimated Page Count:
Varies based on specific edition, typically 200-400 pages for comprehensive manuals of this era.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English (de en indicates German and English, but product description specifies English download)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine teardown and assembly, valve timing, piston and cylinder inspection, crankshaft and connecting rod service, carburetor overhaul (Dell'Orto PHF), fuel system, exhaust system.
Electrical Systems:
Ignition system (Ducati electronic ignition), lighting circuits, charging system (alternator, regulator), starter motor, battery maintenance, wiring diagrams.
Chassis And Suspension:
Frame inspection and repair, front fork service (Marzocchi), rear shock absorber service and adjustment, wheel bearing maintenance, steering head bearing service.
Braking System:
Front and rear brake caliper overhaul, master cylinder service, brake pad replacement, brake fluid replacement and bleeding, brake line inspection.
Fuel And Exhaust:
Fuel tank inspection, fuel lines, fuel filter, exhaust system mounting and gasket replacement.
Controls And Devices:
Throttle control, clutch lever and cable, brake levers, handlebar components, instrument panel, lighting switches.
Bodywork And Fairings:
Fairing removal and installation, seat assembly, fender mounting, cosmetic component care.
Procedures Included
Maintenance Procedures:
Regular service checks, oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, air filter cleaning/replacement.
Repair Procedures:
Engine rebuilds, transmission servicing, electrical troubleshooting, brake system overhauls, suspension component replacement.
Diagnostic Procedures:
Troubleshooting common starting issues, performance problems, electrical faults, and braking anomalies.
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to full engine and gearbox rebuilds, including detailed torque specifications and diagnostic procedures. High-quality diagrams are a key feature.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High quality, printable pages.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Software Requirements:
Adobe PDF Reader
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, L-twin (Desmodromic 90° V-twin)
Displacement:
860 cc (approx. 858 cc)
Bore X Stroke:
80 mm x 85 mm (approx.)
Compression Ratio:
Approx. 9.0:1
Performance
Horsepower:
Approx. 60-65 hp @ 6500-7000 rpm (depending on specific tuning and market)
Torque:
Approx. 70 Nm (52 lb-ft) @ 5000 rpm (approx.)
Fuel System
Carburetion:
Dual Dell'Orto PHF 32mm (or similar)
Fuel Type:
Unleaded gasoline (premium recommended)
Ignition System
Ignition Type:
Electronic ignition (Ducati Elettronica)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh gearbox
Clutch Type:
Dry, multi-plate
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Varies by specific model and fairing configuration, typically around 2100-2200 mm.
Width:
Varies, approx. 750-800 mm.
Weights
Dry Weight:
Approx. 210-230 kg
Fuel Tank Capacity:
Approx. 18-20 liters
🛡️ Safety Features
Active Features
Braking System Design:
Dual front discs with single rear disc (typical configuration).
Passive Features
Frame Construction:
Steel tube frame for rigidity and rider feedback.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, and indicator lights. Focus on essential rider information.
Driver Assistance
Rider Aids:
None typical for this era; emphasis on rider skill and mechanical feedback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, depending on usage. Refer to manual for exact specifications.
Valve Adjustment Interval:
Every 6,000-10,000 km due to Desmodromic system, requiring precise adjustment.
Spark Plug Replacement:
Recommended every 5,000-10,000 km, depending on plug type and condition.
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or SAE 10W-40 motorcycle-specific oil (check manual for specific viscosity and API rating).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for specific type and replacement interval).
Gearbox Oil Type:
Refer to manual; typically SAE 80W/90 gear oil.
Known Issues
Common Wear Items:
Clutch plates, cam drive belts (if applicable to the specific variant, though many early Ducatis used chains), carburetor diaphragm seals, electrical connections, aging rubber components (hoses, seals).
Desmo Valve Adjustment:
The Desmodromic system, while precise, requires meticulous adjustment. Improper setting can lead to poor performance or engine damage.
Electrical Gremlins:
Older electrical systems can be prone to corrosion and failing connections, requiring careful inspection and maintenance.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Ducati is renowned for its performance-oriented motorcycles, particularly its L-twin engines and Desmodromic valve actuation, emphasizing engineering excellence and racing heritage.
Model Evolution
860 Series Context:
The 860 series, designed by Fabio Taglioni, represented Ducati's push into larger displacement, more touring-oriented motorcycles while retaining its sporting DNA. The GTS variant typically featured a fairing.
Production
Production Period:
The 860 series was produced in the mid-to-late 1970s, with 1976 being a key year for the GT and GTS variants.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Ducati has a strong reputation for building high-performance, visually distinctive motorcycles with a rich racing history.
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