Major Systems:
Engine Mechanical, Fuel System, Ignition System, Cooling System, Lubrication System, Electrical System, HVAC, Transmission, Drivetrain, Suspension, Steering, Brakes, Bodywork, Interior Equipment, Climate Control, Windows, Doors, Seats, Seat Belts, Central Locking System, Sliding Roof
Engine Mechanical:
Cylinder head, engine block, crankshaft, pistons, connecting rods, camshafts, valve train, timing belt/chain, engine mounts.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, carburetors (e.g., Solex, Zenith), mechanical fuel injection (Bosch K-Jetronic), injectors, pressure regulators.
Ignition System:
Distributor, ignition coil, spark plugs, ignition wires, ignition timing adjustment, electronic ignition components (if applicable).
Cooling System:
Radiator, coolant hoses, thermostat, water pump, fan, expansion tank, heater core.
Lubrication System:
Oil pan, oil pump, oil filter, oil cooler (if equipped), oil galleries, oil pressure checks.
Electrical System:
Battery, alternator, starter motor, fuse box, wiring harnesses, lighting systems (headlights, taillights, interior), dashboard instruments, relays, switches, ignition switch.
Transmission Drivetrain:
Manual transmission overhaul, automatic transmission service and repair, clutch assembly, driveshaft, universal joints, rear axle differential, axle shafts.
Suspension Steering:
Front suspension (e.g., double wishbone, ball joints, control arms), rear suspension (e.g., independent trailing arms), shock absorbers, springs, steering box, tie rods, steering linkage, power steering pump, steering column.
Brakes:
Front brake calipers, rotors, pads; rear brake drums, shoes, wheel cylinders; brake master cylinder, brake booster, brake lines, brake fluid replacement.
Body And Interior:
Door mechanisms, window regulators, seat adjustment, seat belts, interior trim panels, headliner, dashboard components, sunroof operation and sealing, central locking system hydraulics/vacuum.
HVAC Climate Control:
Heater core, blower motor, air conditioning system (if equipped, including compressor, condenser, evaporator, refrigerant), ducting, control mechanisms, temperature sensors, vacuum actuators.
Repair And Maintenance:
Complete repair procedures, maintenance schedules, diagnostic procedures, step-by-step instructions, exploded views and diagrams
Troubleshooting:
Diagnostic tables, symptom-based troubleshooting guides, common problem identification.
Assembly Disassembly:
Detailed instructions for removing, inspecting, repairing, and reinstalling all major components and sub-assemblies.
Technical Data Specs:
Torque specifications for fasteners, engine compression test procedures and values, bearing clearances, timing specifications.
Depth Of Coverage:
Comprehensive; covers everything from basic maintenance and fluid checks to engine rebuilds, electrical troubleshooting, and component replacement. Equivalent to dealer/mechanic level documentation.
Specific Technical Areas:
Engine timing, carburetor/fuel pump service, mechanical gasoline injection systems, emission controls, wiring diagrams, propeller shaft, wheels and tires, automatic climate control, sliding roof mechanisms, central locking systems.
Oil Change Interval:
Typically every 5,000 to 10,000 km (3,000 to 6,000 miles) or annually, depending on driving conditions and oil type used (refer to manual for specifics).
Engine Oil Grade:
Refer to manual for specific viscosity grades (e.g., 10W-40, 15W-40, 20W-50) and API service classifications based on engine and climate. Use of synthetic oil may be acceptable if meeting MB specifications.
Coolant Type:
Ethylene glycol-based antifreeze mixed with water. Refer to manual for Mercedes-Benz specific coolant type (e.g., MB 325.0 or equivalent).
Common W123 Issues:
Vacuum system leaks (affecting door locks, climate control, headlight aim), rust (especially around wheel wells, rocker panels, sunroof), aging rubber components (hoses, seals, bushings), climate control flap issues, carburetor or fuel injection system maintenance.
Preventative Maintenance:
Regular inspection and replacement of belts, hoses, spark plugs, fuel filters, air filters, brake fluid, and coolant. Checking and topping up all fluid levels.