Your shopping cart
😊 Product added to cart successfully
Product removed to cart successfully
1
/
of
5
1978-1981 Suzuki SC100 CERVO Master Service Repair Manual
- Regular price
- $17.99
- Sale price
- $17.99
- Regular price
-
- Unit price
- / per
🏷️ Basic Information Identification Make: Suzuki Model: SC100 Cervo Model Nickname: Cervo Generation Generation Code: SS Series (First Generation) Codes Internal Model Code: SC100 👋 Introduction Market Position Vehicle Segment:...
18 people are viewing this right now
Type: Car
Vendor:
Sku: 194689
Couldn't load pickup availability
Share
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
SC100 Cervo
Model Nickname:
Cervo
Generation
Generation Code:
SS Series (First Generation)
Codes
Internal Model Code:
SC100
👋 Introduction
Market Position
Vehicle Segment:
Kei car, city car, small hatchback.
Target Demographic:
Urban commuters, first-time car buyers, economy-conscious consumers.
Competitive Analysis
Key Competitors Era:
Daihatsu Fellow Max, Subaru R2, Honda Z.
Key Features
Vehicle Design Philosophy:
Compact, fuel-efficient, and affordable personal transportation.
Notable Attributes:
Distinctive coupe-like styling for its segment, practical interior packaging.
📋 Manual Details
Coverage Areas
Market Focus:
Likely Japanese Domestic Market (JDM) and potentially export markets where the SC100 was sold.
Page Count
Estimated Page Count:
Comprehensive, likely exceeding 500 pages based on 'Master Service Manual' designation.
Manual Type
Type:
Master Service Repair Manual
Language
Language:
English (Assumed, standard for service manuals of this era sold internationally)
Format
Format:
PDF (Digital)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagnostics, overhaul, component testing, and repair for the F5A engine and its variants.
Fuel System:
Carburetor service (Zenith/Keihin models common), fuel pump, fuel lines, emissions control systems.
Ignition System:
Distributor, coil, spark plugs, ignition timing, troubleshooting.
Cooling System:
Radiator, thermostat, water pump, hoses, fan, coolant specifications.
Exhaust System:
Muffler, catalytic converter (if applicable), pipes, mounting, emissions.
Transmission Manual:
Clutch system, gear selection, internal component overhaul, fluid specifications.
Transmission Automatic:
Coverage for any optional automatic transmissions, including operation, maintenance, and repair.
Drivetrain Axles:
Front-wheel drive axle shafts, CV joints, differential service.
Suspension Front:
MacPherson strut assembly, control arms, steering linkage, bushings, alignment specifications.
Steering System:
Steering column, steering box/rack, tie rods, power steering (if equipped), adjustments.
Brake System Front:
Disc brake calipers, pads, rotors, hydraulic lines.
Electrical System Charging:
Alternator, regulator, battery specifications, wiring.
Suspension Rear
Rear Suspension:
Beam axle, leaf springs (common for this era), shock absorbers, U-bolts.
Brake System Rear
Rear Brakes:
Drum brake assembly, shoes, wheel cylinders, parking brake mechanism.
Electrical System Starting
Starting System:
Starter motor, solenoid, ignition switch.
Electrical System Lighting
Lighting System:
Headlights, taillights, turn signals, interior lighting, bulb specifications.
Electrical System Accessories
Accessory Systems:
Wipers, washers, horn, radio, heater blower motor.
Electrical System Wiring
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Body And Trim
Exterior Panels:
Body panel alignment, removal/installation of doors, fenders, hood, tailgate.
Interior Trim:
Dashboard, door panels, seat removal/installation, carpet.
Glass And Seals:
Windshield, side glass, rear glass replacement, weatherstripping.
Paint And Finishes:
Identification of paint codes, basic touch-up procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug inspection.
Troubleshooting:
Diagnostic procedures for common performance issues, electrical faults, and mechanical failures.
Engine Repair:
Top-end rebuilds, bottom-end overhauls, piston ring replacement, valve adjustments.
Transmission Repair:
Clutch replacement, transmission disassembly and reassembly, torque converter service (for automatics).
Brake System Repair:
Brake pad/shoe replacement, caliper/wheel cylinder rebuilding, brake bleeding, parking brake adjustment.
Suspension Steering Repair:
Shock/strut replacement, ball joint/tie rod end replacement, wheel bearing service.
Electrical Component Replacement:
Alternator, starter, distributor, ignition coil, switches, sensors.
Body Repair:
Dent repair, panel replacement, door hinge adjustment, lock cylinder replacement.
Emissions Control Service:
Inspection and servicing of PCV systems, EGR valves (if applicable), catalytic converter checks.
Technical Depth
Depth Of Coverage:
Comprehensive, covering all mechanical and electrical systems from basic maintenance to full engine and transmission rebuilds.
Diagnostic Capabilities:
Detailed diagnostic flowcharts and troubleshooting guides for identifying and rectifying faults.
Torque Specifications:
Extensive listing of all critical torque values for engine, chassis, and component assembly.
Precision Measurements:
Specifications for bore diameter, piston ring gap, bearing clearances, valve lash, etc.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text within the PDF document.
Print Quality
Printability:
Yes, printable.
Digital Quality:
High-resolution, suitable for digital viewing and printing.
Binding Type
Binding:
N/A (Digital PDF - Printable)
Paper Type
Paper Type:
N/A (Digital PDF - Printable)
Compatibility
Operating Systems:
All Versions of Windows & Mac & Linux.
Requirements
Software Requirement:
Adobe PDF Reader.
Navigation
Ease Of Navigation:
Easy to understand/navigate with clear chapter divisions and internal links.
⚙️ Engine Specifications
Primary Engine
Engine Code:
F5A
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated (likely).
Displacement:
797 cc (0.8 Liters)
Bore X Stroke:
60.0 mm x 70.0 mm (typical for F5A)
Compression Ratio:
Approx. 8.5:1 to 9.0:1 (variable by specific market/variant)
Performance
Horsepower Net:
Approximately 33-37 hp @ 5500-6000 RPM (typical for the F5A engine in this era).
Torque Net:
Approximately 50-55 Nm @ 3000-3500 RPM (typical).
Fuel System
Fuel Delivery:
Single barrel carburetor (e.g., Keihin or Zenith).
Fuel Type:
Unleaded gasoline (87-89 Octane minimum).
Engine Management
Ignition System:
Distributor-based, breaker-point or electronic ignition (depending on specific build date/market).
Emission Controls:
Various systems depending on market regulations, including PCV, possibly air injection or early catalytic converters.
🔧 Transmission
Standard
Type Standard:
4-speed manual transmission.
Optional
Type Optional:
3-speed automatic transmission.
Features
Drive Layout:
Front-wheel drive (FWD).
Clutch Type:
Dry single plate clutch.
Transmission Fluid Manual:
Likely API GL-4, SAE 75W-90 or 80W-90 gear oil. Specifics in manual.
Transmission Fluid Automatic:
Likely Dexron II or equivalent. Specifics in manual.
📐 Dimensions
Exterior
Length:
Approx. 3,200 mm - 3,300 mm (exact depends on bumper variations).
Width:
Approx. 1,400 mm - 1,450 mm (typical Kei car width limit).
Height:
Approx. 1,350 mm - 1,400 mm.
Wheelbase:
Approx. 2,060 mm.
Track Width Front:
Approx. 1,210 mm.
Track Width Rear:
Approx. 1,200 mm.
Ground Clearance:
Approx. 140-150 mm (typical for this class).
Weights
Curb Weight:
Approx. 630-680 kg (depending on transmission and equipment).
Gross Vehicle Weight Rating:
Likely around 1000-1100 kg.
Front Axle Load Capacity:
Approx. 360-390 kg.
Rear Axle Load Capacity:
Approx. 500-540 kg.
🛡️ Safety Features
Ratings
Crash Test Ratings Era:
No standardized crash test ratings like modern NHTSA/Euro NCAP existed for this vehicle class/era.
Active Features
Braking Assist:
None.
Traction Control:
None.
Stability Control:
None.
Passive Features
Seat Belts:
Standard 3-point front seat belts, 2-point rear lap belts.
Airbags:
None.
Head Restraints:
Likely integrated or fixed front head restraints.
Rollover Protection:
Reinforced A-pillars and roof structure typical of the era, but not specialized rollover protection.
💡 Technology Features
Infotainment
Radio System:
Basic AM/FM radio, likely with manual tuning and single speaker.
Cassette Player:
Optional or dealer-installed cassette player may have been available.
Driver Assistance
ABS:
Not available.
Cruise Control:
Not available.
Power Steering:
Optional on some trims, not standard.
Connectivity
Bluetooth Connectivity:
Not available.
Usb Port:
Not available.
Comfort Features
Air Conditioning:
Optional factory or dealer-installed A/C unit may have been available.
Power Windows:
Typically manual crank windows.
Central Locking:
Typically manual door locks.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Replacement:
Every 10,000 km (6,000 miles) or annually.
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or 18 months.
Coolant Flush:
Every 2 years or 40,000 km (24,000 miles).
Transmission Fluid Change Manual:
Every 40,000 km (24,000 miles) or 2 years.
Transmission Fluid Change Automatic:
Every 30,000 km (18,000 miles) or 18 months.
Brake Fluid Flush:
Every 2 years or 24,000 km (15,000 miles).
Fluid Specifications
Engine Oil Type Capacity:
SAE 10W-30 or 10W-40 API SF/CD classification. Capacity approx. 3.0 liters (with filter).
Coolant Type:
Ethylene glycol based antifreeze, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Engine Carburetor Issues:
Carburetor gumming, idle instability, vacuum leaks.
Ignition System Reliability:
Wear on distributor points (if applicable), ignition coil failure, spark plug fouling.
Cooling System Overheating:
Thermostat failure, clogged radiator, weak water pump, leaking hoses.
Rust And Corrosion:
Common on floor pans, wheel arches, and sills due to age and climate.
Suspension Wear:
Worn bushings, ball joints, and tie rod ends leading to steering looseness and poor handling.
Electrical Connector Corrosion:
Oxidized connections in lighting, ignition, and charging systems.
📚 Vehicle History
Brand Heritage
Suzuki Motor Corporation Origin:
Founded in 1909, primarily known for motorcycles and small engines before major automotive expansion.
Suzuki Automotive Entry:
Entered automotive manufacturing in the 1950s, focusing on microcars and lightweight vehicles.
Model Evolution
Suzuki Kei Car Lineup:
Part of Suzuki's long history of developing popular Kei cars for the Japanese market.
Cervervo Predecessor:
Directly followed the original Suzuki Fronte Coupé (LC10W) in spirit, though a different design direction.
Cervero Generation 1 Codes:
SS Series (SC100).
Production
Production Period:
1978-1981.
Manufacturing Location:
Japan (Likely Suzuki's main manufacturing plants).
Sales Volume Estimate:
Moderate, typical for niche Kei cars in the domestic market.