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BMW R80GS R100GS 1978-1996 Workshop Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: BMW Model: R80GS / R100GS Model Designation: R 80 GS / R 100 GS Codes Chassis Code: 247 ๐Ÿ‘‹ Introduction Market Position Description: The BMW...
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Sku: 418896
BMW R80GS R100GS 1978-1996 Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
BMW
Model:
R80GS / R100GS
Model Designation:
R 80 GS / R 100 GS
Codes
Chassis Code:
247
๐Ÿ‘‹ Introduction
Market Position
Description:
The BMW R80GS and R100GS are iconic adventure touring motorcycles renowned for their durability, off-road capability, and boxer-twin engine character. They represent a significant period in BMW's dual-sport motorcycle development.
Competitive Analysis
Competitors:
Competitors of the era included motorcycles like the Yamaha XT500/XT600, Honda XL series, Kawasaki KLR series, and Suzuki DR series, though the BMWs often occupied a more premium and long-distance touring segment.
Key Features
Features:
Shaft drive, horizontally opposed boxer twin engines, long-travel suspension, robust construction, excellent touring capabilities, and significant off-road potential. The R100GS notably introduced the Paralever rear suspension system for improved handling.
๐Ÿ“‹ Manual Details
Coverage Areas
Applicable Years:
1978-1996
Page Count
Total Pages:
168
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including air-cooled boxer twin engine disassembly, assembly, tuning, and troubleshooting.
Transmission:
Detailed procedures for 5-speed transmission (Type 247) maintenance, repair, and overhaul.
Drivetrain:
Shaft drive system, universal joint, final drive unit maintenance and repair.
Suspension:
Front telescopic forks (including optional USD forks for some R100GS models), rear Monolever or Paralever swingarm system, shock absorber servicing, fork seal replacement, and adjustments.
Brakes:
Front and rear disc brake systems, caliper overhaul, master cylinder repair, brake line replacement, and bleeding procedures.
Electrical:
Wiring diagrams, ignition system (points or electronic), charging system (alternator, regulator), lighting, starter system, and instrument cluster troubleshooting.
Fuel System:
Carburetor servicing (Bing type), fuel pump, fuel lines, and fuel tank maintenance.
Exhaust System:
Exhaust manifold, mufflers, and mounting hardware inspection and replacement.
Bodywork:
Fairing (often optional), fuel tank, seat, fenders, and side panel removal and installation.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug checks, valve clearance adjustments, and lubrication points.
Troubleshooting:
Systematic diagnostic steps for common and complex issues, fault finding guides.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Overhaul:
Complete engine, transmission, and final drive rebuild procedures.
Adjustments:
Carburetor synchronization, ignition timing, clutch adjustment, and brake lever free play.
Technical Depth
Depth:
Comprehensive, covering basic routine maintenance to full engine and transmission rebuilds, including diagnostic charts and detailed specifications.
๐Ÿ“Š Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear diagrams and text.
Print Quality
Printability:
Designed for clear printing, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, horizontally opposed twin-cylinder boxer engine.
Bore X Stroke R80:
80.0 mm x 78.0 mm
Bore X Stroke R100:
94.0 mm x 70.7 mm
Displacement R80:
797.5 cc
Displacement R100:
980 cc
Compression Ratio:
8.2:1 (typical, may vary slightly by year/model)
Performance
Horsepower R80:
50 hp (37 kW) at 6,500 rpm (approx.)
Horsepower R100:
65 hp (48 kW) at 7,250 rpm (approx.)
Torque R80:
57 Nm (42 lb-ft) at 5,000 rpm (approx.)
Torque R100:
74 Nm (55 lb-ft) at 5,500 rpm (approx.)
Fuel System
Carburetors:
2 x Bing 32mm (R80GS), 2 x Bing 40mm (R100GS)
Fuel Type:
Unleaded gasoline (minimum 90 RON / 87 AKI)
Fuel Capacity:
Approx. 19-21 liters (including reserve, depending on tank size)
๐Ÿ”ง Transmission
Standard
Type:
5-speed constant mesh gearbox (Type 247)
Clutch:
Single dry plate, hydraulically actuated
Features
Final Drive:
Shaft drive with enclosed universal joint and final reduction gear.
Transmission Fluid:
SAE 80W/90 hypoid gear oil (API GL-5 recommended)
๐Ÿ“ Dimensions
Exterior
Wheelbase:
Approx. 1,465 mm - 1,495 mm (depending on model and year)
Weights
Dry Weight R80:
Approx. 196 kg
Dry Weight R100:
Approx. 202 kg (depending on configuration)
Gross Vehicle Weight Rating:
Approx. 370 kg
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Standards:
Manufactured to meet relevant European and international motorcycle safety standards of the period. No formal NCAP ratings for motorcycles.
Active Features
Braking System:
Dual disc front brakes (single disc on some earlier R80GS models) and single disc rear brake, often with Brembo components. ABS was not standard on these models.
Passive Features
Frame Construction:
Steel tube duplex cradle frame for rigidity and durability.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
N/A (No integrated infotainment systems typical for this era of motorcycle).
Driver Assistance
Driver Assistance Features:
N/A (No electronic rider aids like ABS or traction control were standard on these models).
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km or annually. Refer to manual for exact specifications.
Valve Clearance Interval:
Every 10,000 km or annually.
Spark Plug Replacement:
Every 10,000 - 20,000 km, depending on type.
Fluid Specifications
Engine Oil Type:
Mineral or semi-synthetic motorcycle oil, SAE 20W-40 or 20W-50 recommended (API SG or higher).
Engine Oil Capacity:
Approx. 2.5 - 3.0 liters (depending on oil filter change)
Brake Fluid Type:
DOT 4 brake fluid
Fork Oil Type:
Motorcycle fork oil, SAE 7.5W or 10W recommended (check manual for specific viscosity and level)
Known Issues
Common Wear Items:
Clutch plates, output shaft seal leaks, rear main crankshaft seal (crank seal), carburetor float bowls, fuel line degradation, ignition coil failure, swingarm bearings, and fork stanchion wear.
Electrical Gremlins:
Wiring harness chafing, loose connections, and aging rectifier/regulator units can cause intermittent electrical faults.
Paralever Maintenance:
The Paralever driveshaft boot and universal joint require regular inspection and lubrication to prevent premature wear.
๐Ÿ“š Vehicle History
Brand Heritage
Heritage:
BMW's motorcycle division has a long and distinguished history dating back to the early 20th century, known for engineering excellence and innovative designs.
Model Evolution
Gs Development:
The GS (Gelรคnde/StraรŸe - Terrain/Street) line originated with the R80G/S in 1980, which established BMW's reputation in the dual-sport segment. The R80GS and R100GS were direct evolutions, with the R100GS introducing the Paralever rear suspension in 1987 for improved ground clearance and reduced drivetrain lash.
Production
Production Period:
R80GS produced from 1987-1990. R100GS produced from 1987-1996. The R80GS Paris-Dakar models were special editions based on these platforms.
Manufacturing Location:
Berlin, Germany
๐Ÿ† Awards & Recognition
Recognitions
Motorcycle Icon:
The R80GS/R100GS series are widely recognized as pioneering adventure touring motorcycles and have achieved cult status among enthusiasts for their ruggedness and capability.
Ratings
Reliability Reputation:
Generally regarded as very reliable and robust with proper maintenance, capable of extremely high mileage.
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