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Harley Davidson Shovelhead FXE 1978 Service Repair Manual

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The Harley-Davidson FXE, produced in 1978, is powered by the iconic Shovelhead engine, known for its distinctive V-twin, air-cooled configuration. This model represents a significant chapter in American motorcycle manufacturing,...
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Type: Motorcycle
Vendor:
Sku: 62903
Harley Davidson Shovelhead FXE 1978 Service Repair ManualHarley Davidson Shovelhead FXE 1978 Service Repair ManualHarley Davidson Shovelhead FXE 1978 Service Repair ManualHarley Davidson Shovelhead FXE 1978 Service Repair Manual
The Harley-Davidson FXE, produced in 1978, is powered by the iconic Shovelhead engine, known for its distinctive V-twin, air-cooled configuration. This model represents a significant chapter in American motorcycle manufacturing, offering enthusiasts a blend of classic design and robust performance. The FXE designation specifically indicates the electric start feature, enhancing rider convenience. With its rich heritage and engineering prowess, the FXE is a sought-after machine for riders and collectors alike. This comprehensive factory service repair workshop manual provides in-depth guidance for the 1978 Harley-Davidson FXE Shovelhead. Covering all styles, the manual details engine overhaul, transmission service, clutch maintenance, primary drive, fuel system, electrical systems, suspension, steering, and braking systems. It includes detailed troubleshooting, maintenance schedules, tune-up procedures, and step-by-step repair instructions with hundreds of illustrations. This resource is designed to assist Harley-Davidson enthusiasts, owners, and professional mechanics in maintaining and repairing their vehicles effectively.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXE
Year:
1978
Engine Type:
Shovelhead
Codes
Chassis Code Prefix:
1A2
👋 Introduction
Market Position
Target Audience:
Harley-Davidson Enthusiasts, Owners, and Professional Mechanics
Value Proposition:
Inexpensive Way to Keep Vehicle Working Properly, Professional Quality In-Depth Service
Competitive Analysis
Comparison To Physical Manuals:
No Shipping Costs, No Waiting for Delivery via Mail
Key Features
Feature 1:
Complete Official Factory Service Repair Manual
Feature 2:
Hundreds of Pages of Detailed Information
Feature 3:
Printable for Practical Use
Feature 4:
Troubleshooting and Electrical Service Combined with Wiring Diagrams
📋 Manual Details
Coverage Areas
Primary Coverage:
1978 Harley-Davidson FXE Shovelhead
Style Coverage:
All Styles Covered
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Type:
Official Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Overhaul, Rebuild, and Component Servicing
Transmission:
Service, Repair, and Troubleshooting of the Gearbox
Clutch:
Maintenance, Adjustment, and Replacement of Clutch Components
Primary Drive:
Servicing and Repair of the Primary Drive System
Fuel System:
Carburetor Service, Fuel Tank, and Fuel Lines
Exhaust Systems:
Inspection and Maintenance of Exhaust Components
Electrical System:
Wiring Diagrams, Ignition, Lighting, Charging System Troubleshooting and Repair
Front Suspension:
Fork Servicing, Seal Replacement, and Adjustment
Rear Suspension:
Shock Absorber Service and Adjustment
Steering:
Steering Head Bearing Service and Adjustment
Brakes:
Front and Rear Brake System Service, Adjustment, and Pad Replacement
Kickstarter:
Service and Repair of the Kickstarter Mechanism
Procedures Included
Diagnostics:
Comprehensive Troubleshooting Guides for All Systems
Maintenance:
Scheduled Maintenance Tasks and Procedures
Tune Up:
Detailed Tune-Up Procedures for Optimal Performance
Repair:
Step-by-Step Repair Instructions for Component-Level Fixes
Lubrication:
Periodic Lubrication Schedules and Specifications
Technical Depth
Depth:
Complete Disassembly and Reassembly Guidance
Illustrations:
Hundreds of Photos, Drawings, and Detailed Illustrations
Guidance Level:
Suitable for Do-It-Yourselfers and Experienced Mechanics
Critical Info Highlight:
Notes, Cautions, and Warnings Throughout Each Chapter
Instruction Format:
Numbered Instructions for Step-by-Step Guidance
Illustration Matching:
Bold Figure Numbers for Quick Illustration-Instruction Matching
Part Identification:
Enlarged Insets for Detailed Part Examination
Navigation:
Numbered Table of Contents for Fast Information Retrieval
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows and Mac Operating Systems
Print Quality
Printability:
Print Entire Manual or Select Pages Without Restriction
Storage:
Save to Hard Drive or Burn to CD-ROM
Delivery Method:
Instant Download Link Post-Payment
Software Requirement:
Adobe PDF Reader
Binding Type
Binding:
Digital Download (Printable PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Shovelhead
Configuration:
V-Twin, Air-Cooled
Displacement:
74 cu in (1200cc) or 80 cu in (1340cc) - Specific to FXE variants of the year, manual covers base engine
Performance
Horsepower Estimated:
Approximately 60-70 HP (depending on specific engine configuration and state of tune)
Torque Estimated:
Approximately 70-80 lb-ft (depending on specific engine configuration and state of tune)
Fuel System
Carburetor Type:
Typically a Keihin Butterfly or Linkert Carburetor (Manual covers service for stock equipment)
Fuel Delivery:
Gravity Feed from Fuel Tank
Maintenance
Oil Type Recommendation:
Refer to Manual for Specific Viscosity and API Service Class (e.g., SAE 20W-50 Motorcycle Oil)
Oil Capacity Approximate:
Refer to Manual for Exact Capacity (Typically around 3-4 quarts)
Spark Plug Recommendation:
Refer to Manual for Specific Spark Plug Type and Gap (e.g., Champion H-10, NGK D8EA)
🔧 Transmission
Standard
Type:
4-Speed Constant Mesh
Optional
Optional Transmissions:
N/A for FXE 1978 model year
Features
Drive Type:
Chain Drive (Primary) and Belt Drive (Final)
Maintenance
Transmission Fluid Type:
Refer to Manual for Specific Fluid Type (e.g., Harley-Davidson Primary Chaincase Lubricant or equivalent)
Transmission Fluid Capacity:
Refer to Manual for Exact Capacity
📐 Dimensions
Exterior
Wheelbase:
Refer to Manual for Exact Specification (Typically around 60 inches)
Weights
Dry Weight Approximate:
Refer to Manual for Exact Specification (Typically around 550-600 lbs)
Gross Vehicle Weight Rating Gvwr:
Refer to Manual for Exact Specification
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Vehicle from an era where standardized crash testing was not performed on motorcycles)
Active Features
Active Safety:
Brake System (Drum Brakes Front and Rear)
Passive Features
Passive Safety:
Frame Structure, Rider Controls
💡 Technology Features
Infotainment
Infotainment Features:
Basic Instrumentation (Speedometer, Tachometer, Ammeter, Oil Pressure Gauge - depending on specific FXE configuration)
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems present)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to Manual for Specific Interval (Typically every 2,000-3,000 miles or annually)
Primary Drive Service:
Refer to Manual for Specific Interval (e.g., checking primary chain tension)
Tune Up Interval:
Refer to Manual for Specific Interval (e.g., ignition timing, carburetor adjustment)
Fluid Specifications
Engine Oil Viscosity:
Refer to Manual for Specific Viscosity (e.g., SAE 20W-50)
Primary Fluid Type:
Refer to Manual for Specific Type (e.g., Harley-Davidson Primary Chaincase Lubricant)
Brake Fluid Type:
Refer to Manual for Specific Type (e.g., DOT 3 or DOT 4)
Known Issues
Common Shovelhead Issues:
Oil leaks (especially from head gaskets and pushrod tubes), rocker box leaks, carburation issues, potential charging system problems, kickstand wear.
Manual Benefit For Issues:
The manual provides detailed troubleshooting steps and repair procedures to address these common issues.
📚 Vehicle History
Brand Heritage
Brand History Context:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903.
Model Evolution
Shovelhead Evolution:
The Shovelhead engine, introduced in 1966, replaced the Panhead engine and was produced until 1984. The FXE (Electric Start) variant offered the convenience of an electric starter over earlier kick-start-only models.
Production
Production Period:
The Shovelhead engine family was in production from 1966 to 1984. The FXE model designation specifically indicates the electric start version.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
N/A (Focus is on manual coverage, not specific model awards)
Ratings
Manual Quality Rating:
Professional Quality, In-depth Service & Repair Manual
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