Target Audience:
Professional automotive technicians and experienced DIY enthusiasts focused on the Mazda RX-4.
Manual Advantage:
Provides specific, factory-approved procedures and specifications, offering a significant advantage over generic repair guides. Essential for correct rotary engine maintenance.
Rotary Focus:
Detailed coverage of the unique aspects of the Mazda Wankel rotary engine, including apex seal maintenance, lubrication systems, and specific diagnostic techniques.
Completeness:
Covers all variants of the RX-4, ensuring all mechanical and electrical systems are addressed for the 1978 model year.
Coverage Scope:
All models, all repairs A-Z
Page Count:
Estimated 700-1000+ pages (typical for comprehensive dealer service manuals of this era)
Manual Type:
Factory Service Manual / Workshop Manual
Format:
Likely printed (original production); digital formats (PDF) commonly available for archival purposes.
Engine Management:
Rotary engine (12A) theory of operation, disassembly, assembly, lubrication, cooling, fuel delivery (carburetor), ignition, emissions control systems.
Transmission:
Manual and Automatic transmissions, clutch, driveline, differentials.
Chassis:
Suspension systems (front and rear), steering system, brake system (including hydraulic circuits and components), wheel bearings.
Electrical:
Wiring diagrams for all circuits, charging system (alternator), starting system (starter motor), lighting, instrumentation, ignition system, horns, wipers, radios, power windows/locks (if equipped).
Body And Trim:
Body panel removal and installation, glass, trim pieces, interior components, door mechanisms, seat adjustments, convertible top mechanisms (if applicable).
Maintenance:
Routine maintenance checks, oil changes, filter replacements, spark plug (rotor seal inspection/replacement) intervals, fluid checks and top-ups, drive belt adjustments.
Diagnostics:
Troubleshooting charts and procedures for common and uncommon issues, diagnostic trouble codes (if applicable for the era), fuel system diagnostics, ignition system diagnostics, electrical system testing.
Repair:
Step-by-step repair procedures for major components and systems, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement.
Specification Data:
Torque specifications, clearance specifications, alignment specifications, electrical resistance values, vacuum hose routing diagrams.
Depth Of Information:
Comprehensive; covers everything from basic fluid changes to full engine and transmission rebuilds, including detailed internal component procedures and specifications.
Digital Quality:
High-resolution scans with clear text and images; searchable text if digitally formatted.
Print Standard:
Professional printing with clear diagrams, schematics, and text; durable paper stock typical for workshop manuals.
Binding Style:
Original likely hardcover or heavy-duty softcover with saddle-stitch or perfect binding for durability in a workshop environment.
Paper Quality:
Durable, often coated paper to resist grease and shop fluids, designed for longevity.
Engine Type:
Wankel Rotary
Displacement:
1.146 L (equivalent to approx. 2.3 L piston displacement for tax purposes)
Horsepower:
Approximately 100-110 hp (SAE Gross) depending on emissions equipment and tuning.
Torque:
Approximately 100-115 lb-ft (SAE Gross) depending on tuning.
Fuel Delivery:
Single or Twin Barrel Downdraft Carburetor (e.g., Hitachi or Mikuni)
Fuel Type:
Unleaded Regular Octane (as mandated for 1978 models)
Cooling Type:
Water-cooled
Oil Type Recommendation:
API SF or SG rated SAE 10W-30 or 10W-40 (specific Mazda recommendations will be in the manual)
Oil Capacity:
Approximately 5.2 US quarts (4.9 liters) with filter change (verify with manual).
Transmission Type Standard:
4-speed Manual Transmission
Transmission Type Optional:
3-speed Automatic Transmission
Clutch Type:
Single Dry Plate, Diaphragm Spring
Manual Gear Ratios:
Specific gear ratios for 4-speed manual will be detailed in the manual.
Automatic Gear Ratios:
Specific gear ratios for 3-speed automatic will be detailed in the manual.
Transmission Fluid Type:
Dexron II (or equivalent) for Automatic; GL-4 rated gear oil for Manual (verify with manual).
Wheelbase:
Approximately 98.0 inches (2489 mm)
Overall Length:
Approximately 170.0 inches (4318 mm)
Overall Width:
Approximately 65.0 inches (1651 mm)
Overall Height:
Approximately 50.8 inches (1290 mm) for Coupe, slightly higher for Sedan/Wagon.
Curb Weight:
Approximately 2300-2500 lbs (1043-1134 kg) depending on body style and equipment.
Gross Vehicle Weight Rating:
Will be specified in manual for load limits.
Wheel Bolt Pattern:
4 x 110mm
Standard Tire Size:
175/70SR13 or similar (verify with manual).
Standard Wheel Size:
13 x 5J
Crash Safety Era:
Standards for 1978 were significantly different from modern standards. Manual will not contain NHTSA/Euro NCAP ratings.
Braking System:
Front Disc Brakes, Rear Drum Brakes.
Steering System:
Recirculating Ball Steering (Power steering often optional).
Seatbelts:
Standard lap and shoulder belts (3-point).
Body Structure:
Reinforced chassis and body for the era.
Audio System:
Factory AM/FM radio, often with an optional 8-track player or cassette deck.
Instrumentation:
Analog gauges including speedometer, tachometer, fuel level, coolant temperature, oil pressure, and voltage.
Driver Aids:
Basic for the era: conventional braking system, no ABS or traction control.
Connectivity Features:
N/A (No modern connectivity features).
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months (refer to manual for precise interval).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Spark Plug Maintenance:
Rotary engines have specific apex seal wear patterns. Apex seal inspection/replacement typically at higher mileage intervals. Plug changes are less frequent than piston engines.
Coolant Flush:
Every 2 years or 30,000 miles (48,000 km).
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron II (if equipped with power steering).
Apex Seal Wear:
The most critical wear item in a Wankel engine. Symptoms include loss of compression, hard starting, increased oil consumption, and reduced power. Regular oil changes and proper warm-up/cool-down are crucial.
Carburetor Issues:
Varnish build-up, vacuum leaks, and worn throttle shafts can affect drivability and fuel economy. Regular cleaning and adjustment are beneficial.
Ignition System:
Points and condenser wear in the distributor, coil failure, and distributor cap/rotor issues can lead to misfires.
Oil Metering System:
The system that injects oil into the engine for apex seal lubrication can fail, leading to premature seal wear. Ensure it is functioning correctly.
Mazda Rotary Pioneering:
Mazda's commitment to the Wankel rotary engine, starting with the Cosmo, continued with the R100, RX-2, RX-3, and culminating in the RX-4 and later RX-7.
Rx 4 Positioning:
The RX-4 (codenamed LA) was introduced in 1972 in Japan as the 'Rotor' and was sold internationally from 1973. It represented a more refined and larger platform than the RX-3, offering coupe, sedan, and wagon variants. The 1978 model is part of the later series with minor styling updates.
Production Years:
1972-1977 (Japan), 1973-1978 (International)
Manufacturing Location:
Japan