Main Topics Covered:
General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior/Exterior), Body Electrical System, HVAC
Estimated Page Count:
Likely between 500-1000 pages (typical for comprehensive workshop manuals of this era)
Manual Type:
Service Repair Workshop Manual
Engine Mechanical Systems:
Detailed procedures for engine disassembly, assembly, inspection, and repair of all internal components including pistons, rings, connecting rods, crankshaft, camshaft, valves, cylinder head, engine block, and timing system.
Engine Electrical Systems:
Comprehensive coverage of ignition system, starting system, charging system, lighting system, instrumentation, and wiring schematics for all electrical circuits.
Emission Control Systems:
Information on emission control devices, their function, inspection, and adjustment, including components like PCV, EGR (if equipped), and evaporative emission control systems.
Fuel Systems:
Detailed procedures for fuel tank, fuel lines, fuel pump, carburetor (likely a Hitachi or similar), and fuel filter maintenance and repair.
Clutch Systems:
Instructions for clutch disc, pressure plate, release bearing, and hydraulic clutch system (if applicable) inspection, adjustment, and replacement.
Transaxle Systems:
Complete repair and overhaul procedures for both Manual Transaxle and Automatic Transaxle systems, including gear inspection, seal replacement, and hydraulic control adjustments for automatics.
Driveshaft And Axle Systems:
Maintenance and repair of driveshafts, universal joints, CV joints (if equipped), and differential units.
Suspension Systems:
Coverage of front and rear suspension components, including struts, shock absorbers, control arms, ball joints, bushings, and alignment procedures.
Steering Systems:
Detailed instructions for steering gearbox, tie rods, steering column, and power steering system (if equipped) maintenance and repair.
Brake Systems:
Comprehensive information on front and rear brake systems, including disc and drum brake components, hydraulic lines, master cylinder, wheel cylinders, calipers, brake pads, and brake shoe replacement.
Body Systems:
Repair and maintenance of both interior (trim, seats, dashboard) and exterior (panels, doors, glass, bumpers) body components.
Body Electrical Systems:
Wiring schematics and troubleshooting for body-related electrical components such as lights, wipers, horn, power windows, and door locks.
HVAC Systems:
Information on heating, ventilation, and air conditioning (HVAC) system components, operation, diagnosis, and repair.
Repair Procedures:
Step-by-step instructions for all major repair operations, including engine overhauls, transmission rebuilds, brake system repairs, suspension component replacement, and bodywork.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common problems across all vehicle systems.
Maintenance Procedures:
Detailed guidance on routine maintenance tasks such as oil changes, filter replacements, tune-ups, fluid checks and changes, and lubrication.
Technical Specifications:
Inclusion of all necessary specifications for proper repair and adjustment, including torque values, clearances, fluid capacities, electrical resistance, and engine timing settings.
Depth Of Information:
Comprehensive, covering basic maintenance to in-depth component overhaul and diagnostics, suitable for professional mechanics and serious DIY enthusiasts.
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months (depending on oil quality and driving conditions).
Tune Up Interval:
Spark plugs, ignition points (if applicable), and filters typically at 15,000-30,000 miles.
Engine Oil Specification:
API SF or SG service classification, SAE 10W-30 or 10W-40 (check manual for exact recommendation)
Coolant Specification:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-90 or 80W-90
Transmission Fluid Automatic:
Dexron-II or equivalent automatic transmission fluid
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid
Common Wear Items:
Ignition points and condenser (in older ignition systems), carburetor adjustments, clutch wear, suspension bushings, exhaust system corrosion, and potential for rust due to age.
Electrical Issues:
Corroded grounds, failing alternators, and aged wiring insulation are common in vehicles of this vintage.