Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of all engine components.
Fuel System:
Fuel injection system (Bosch K-Jetronic), fuel pumps, lines, injectors, pressure regulators, and troubleshooting.
Emission Control:
Exhaust gas recirculation (EGR), air injection systems, catalytic converter operation, and emissions troubleshooting.
Cooling System:
Radiator, water pump, thermostat, hoses, fan operation, and coolant specifications.
Lubrication System:
Oil pump, oil filter, oil cooler, oil pan, and lubrication specifications.
Ignition System:
Distributor, ignition coil, spark plugs, ignition control module, timing specifications.
Charging System:
Alternator, voltage regulator, battery, and charging circuit diagnostics.
Automatic Transmission:
Four-speed automatic transmission (e.g., 4G-TRONIC), hydraulic control, valve body, torque converter, and maintenance.
Drivetrain:
Propeller shaft, universal joints, rear axle differential, and axle shafts.
Suspension:
Independent front suspension (double wishbone), independent rear suspension, springs, shock absorbers, and bushings.
Steering:
Power steering system, steering gear, steering column, and linkage.
Brakes:
Hydraulic braking system, front disc brakes, rear disc brakes, brake calipers, master cylinder, ABS (if equipped for the year/model), brake fluid specifications.
Parking Brake:
Mechanical parking brake system, cables, and operation.
Climate Control:
Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system, and climate control panel operation.
Electrical System:
Complete vehicle electrical system, including lighting, instrumentation, power windows, central locking, and power seats.
Body And Interior:
Door mechanisms, latches, window regulators, exterior trim, interior trim panels, seats, and headliner.
Wiring Schematics:
Detailed wiring diagrams for all electrical systems, including power distribution and component connections.
Routine Maintenance:
Oil changes, fluid checks and replacements, filter replacements, spark plug replacement, belt inspection and adjustment.
Engine Repair:
Engine overhaul, piston ring replacement, valve seat grinding, crankshaft and connecting rod bearing replacement.
Transmission Service:
Automatic transmission fluid and filter change, transmission overhaul, and clutch adjustments (for manual transmission variants if applicable).
Brake Service:
Brake pad and rotor replacement, brake caliper service, master cylinder replacement, brake bleeding, and ABS troubleshooting.
Suspension And Steering Repair:
Ball joint replacement, tie rod end replacement, shock absorber replacement, power steering pump service.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, component testing, and fuse/relay identification.
Climate Control Repair:
Refrigerant system service, component replacement (compressor, drier, expansion valve), and HVAC system diagnostics.
Body Repair And Adjustment:
Door alignment, window adjustment, lock mechanism repair, and exterior trim installation/removal.
Depth:
Comprehensive, from basic maintenance to complete component overhaul and advanced diagnostics, mirroring dealership technician procedures.
Oil Change:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 6-12 months, whichever comes first. Specific interval may vary based on driving conditions and oil type.
Transmission Service:
Fluid and filter change typically recommended every 50,000-80,000 km (30,000-50,000 miles).
Engine Oil:
API SF or SG grade, SAE 10W-40 or 15W-40 recommended for moderate climates. Consult manual for specific viscosity by temperature.
Transmission Fluid:
Dexron II or equivalent (MB Specification 236.8 or similar)
Coolant:
50/50 mix of ethylene glycol antifreeze and distilled water. MB Specification 325.0 or similar.
Brake Fluid:
DOT 3 or DOT 4 (MB Specification 331.0 or similar)
Wiring Harness:
Degradation of insulation on older wiring harnesses can lead to electrical issues. The manual would detail testing and repair procedures.
K Jetronic Problems:
Fuel distributor leaks, cold start valve issues, and air flow meter sensor problems are common with K-Jetronic systems. The manual provides diagnostic steps.
Climate Control Failure:
Aging O-rings, seals, and compressor clutch failures can impact A/C performance.
Suspension Wear:
Worn control arm bushings, ball joints, and tie rod ends are common due to age and mileage, leading to steering looseness and tire wear.