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Yamaha XV920 XV920R Virago 1981-1983 Repair Service Manual

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This manual covers the XV920 Virago and XV920R Virago models produced between 1981 and 1983. These motorcycles are characterized by their V-twin, 4-stroke engines, shaft drive, and cruiser styling, representing...
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Type: Motorcycle
Vendor:
Sku: 55207
Yamaha XV920 XV920R Virago 1981-1983 Repair Service ManualYamaha XV920 XV920R Virago 1981-1983 Repair Service ManualYamaha XV920 XV920R Virago 1981-1983 Repair Service ManualYamaha XV920 XV920R Virago 1981-1983 Repair Service Manual
This manual covers the XV920 Virago and XV920R Virago models produced between 1981 and 1983. These motorcycles are characterized by their V-twin, 4-stroke engines, shaft drive, and cruiser styling, representing an early entry into the modern cruiser market. The XV920, chassis code 4X7, features a 920cc displacement and a 5-speed transmission, offering a blend of classic design and reliable performance that made the Virago series a popular choice for riders. This comprehensive workshop repair service manual provides detailed information essential for the maintenance and repair of your XV920 or XV920R Virago. It includes step-by-step procedures for engine, drivetrain, chassis, and electrical systems, along with diagnostic and troubleshooting guidance. The manual is designed to empower owners and technicians with the knowledge needed to perform routine maintenance, complex repairs, and ensure the longevity of these iconic motorcycles, offering professional-level detail with illustrations and critical specifications.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XV920 Virago / XV920R Virago
Model Variants:
XV920, XV920R
Production Years Covered:
1981, 1982, 1983
Codes
Chassis Code:
4X7 (for XV920)
👋 Introduction
Market Position
Target Audience:
Yamaha XV920 Virago owners and independent repair shops
Competitive Analysis
Manual Superiority:
Professional quality, comprehensive, same as used in local service/repair shops, original factory information
Key Features
Value Proposition:
Save significant money on repair bills, empower DIY repairs, prepare for inevitable maintenance
Information Type:
Critical specifications, numbered instructions, detailed illustrations, troubleshooting guidance
Digital Advantage:
No physical wear and tear, print specific sections as needed, instant access
📋 Manual Details
Coverage Areas
Scope:
All Models, Engines, Trim, Transmission Types
Specific Models Covered:
XV920 Virago, XV920R Virago
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but typical for comprehensive factory manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Top End, Engine Lubrication System, Crankshaft/Transmission, Fuel System, Cooling System
Drivetrain Systems:
Clutch, Crankshaft/Transmission, Final Drive
Chassis Systems:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagrams
General Information:
General Information, Appendix
Procedures Included
Diagnostic Procedures:
Comprehensive diagnostic information, troubleshooting procedures
Repair Procedures:
Step-by-step repair procedures, disassembly, assembly, reinstallation
Maintenance Procedures:
Routine maintenance, service procedures
Technical Depth
Level Of Detail:
Professional technician level, detailed information for specific vehicle repair
Content Type:
Hundreds of pages of diagrams, detailed information, pictures, easy-to-follow directions
📊 Manual Specifications
File Format
Format:
PDF
Requirements:
Adobe PDF Reader, WinZip
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Delivery
Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, 4-stroke
Displacement:
920 cc (920 cubic centimeters)
Performance
Bore X Stroke:
Typically around 82mm x 84mm (specific values to be confirmed within the manual)
Compression Ratio:
Typically around 8.8:1 to 9.5:1 (specific values to be confirmed within the manual)
Horsepower:
Estimated 58-60 HP at ~6500 RPM (specific figures to be confirmed within the manual)
Torque:
Estimated 50-52 lb-ft at ~5000 RPM (specific figures to be confirmed within the manual)
Fuel System
Carburetion:
Dual Mikuni VM-type carburetors (e.g., VM34SS)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Typically around 3.7 US gallons (14 liters) (specific capacity to be confirmed within the manual)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, sliding gear
Optional
Optional Transmissions:
N/A (Standard configuration for all covered models)
Features
Clutch Type:
Wet, multiple-disc, manual operation
Final Drive Type:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 89.4 inches (2270 mm) (specific dimensions to be confirmed within the manual)
Width:
Approx. 33.3 inches (845 mm) (specific dimensions to be confirmed within the manual)
Height:
Approx. 47.5 inches (1205 mm) (specific dimensions to be confirmed within the manual)
Weights
Dry Weight:
Approx. 478 lbs (217 kg) (specific weight to be confirmed within the manual)
Wet Weight:
Approx. 500 lbs (227 kg) (specific weight to be confirmed within the manual)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings are not standardized in the same way as automobiles; manual focuses on mechanical safety)
Active Features
Braking System:
Front: Single disc brake, Rear: Single disc brake (specific caliper and rotor details in manual)
Suspension System:
Front: Telescopic fork, Rear: Monoshock swingarm (specific travel and adjustability details in manual)
Passive Features
Lighting System:
Halogen headlamp, tail/brake lamp, turn signals (detailed wiring and bulb specs in manual)
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic motorcycle design of the era, no electronic infotainment systems)
Driver Assistance
Assistance Features:
N/A (No electronic rider aids or driver assistance systems)
Connectivity
Connectivity Features:
N/A (No connectivity features)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 6 months (specifics and oil type detailed in manual)
Spark Plug Replacement:
Typically every 10,000-12,000 miles (specific plug type and gap detailed in manual)
Air Filter Cleaning Or Replacement:
Check every 3,000 miles, clean or replace as needed (specific instructions in manual)
Fluid Specifications
Engine Oil Type:
Yamaha recommends Yamalube 4 (or equivalent API SE, SF or SG classified 20W-40 or 10W-40 motorcycle oil) (specifics in manual)
Engine Oil Capacity:
Approx. 2.8 US quarts (2.6 liters) with filter change (specific capacity to be confirmed within the manual)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (specific type and replacement intervals in manual)
Final Drive Oil Type:
Yamalube SAE 80 hypoid gear oil (or equivalent) (specifics in manual)
Known Issues
Common Wear Items:
Carburetor diaphragms, fuel petcock, voltage regulator, clutch plates, fork seals, drive shaft U-joint.
Electrical Issues:
Aging wiring harness, stator failure, rectifier/regulator failure can lead to charging problems.
Engine Performance Issues:
Carburation issues due to age or debris, potential for valve adjustments needed.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, established in 1955, renowned for musical instruments and a strong motorcycle division.
Model Evolution
Virago Series Introduction:
The Virago series was Yamaha's answer to the burgeoning cruiser market, emphasizing style and V-twin power. The XV920 was one of the early models in this popular line.
Xv920 Design Philosophy:
Designed to offer a shaft-driven, V-twin cruiser with a distinctive style, competing with American and British marques. Key features included its prominent V-twin engine and relatively low seat height.
Production
Production Period:
1981-1983, followed by larger displacement Virago models.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Virago line was generally well-received for its styling and performance in the cruiser segment of its time.
Ratings
Reliability Ratings:
Generally considered reliable with proper maintenance; specific ratings not applicable to this manual's context.
Certifications
Manual Certification:
Original Yamaha Factory Service Manual (implied by description as 'same manual used in the local service/repair shop' and 'original workshop manual')
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