Yamaha XV920 XV920R Virago 1981-1983 Service Repair Manual

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Type: Motorcycle

Vendor:

Sku: 58001

Tags: 1981 1982 1983 Motorcycle Motorcycles Virago XV920 XV920R Yamaha

Product variants

Description

The Yamaha XV920 Virago, produced from 1981 to 1983, represents a significant model in Yamaha's cruiser motorcycle lineup. This V-twin, four-stroke, air-cooled machine, with an engine displacement of approximately 920 cc, was designed to offer a blend of classic cruiser aesthetics with the engineering quality Yamaha is known for. Its introduction marked an important step in the evolution of Yamaha's cruiser offerings, and it was generally well-received for its styling and reliability within its class during its production years. This Service Repair Workshop Manual provides comprehensive English-language documentation for the Yamaha XV920 Virago (XV920R) models from 1981-1983. It covers all essential systems, including engine specifications, fuel system, transmission, drive train, electrical system, cooling system, lubrication, suspension, steering, brakes, and bodywork. The manual details routine maintenance, periodic checks, troubleshooting, and repair procedures, including engine and transmission rebuilds, with clear illustrations and diagrams. It is an indispensable resource for Yamaha XV920 Virago owners, independent repair shops, and technicians seeking factory-level information to maintain and repair their motorcycles effectively.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XV920 Virago

Model Variant:

XV920R

Production Years:

1981-1983

Codes

Engine Code Prefix:

👋 Introduction

Market Position

Target Audience:

Yamaha XV920 Virago owners with basic mechanical skills, independent repair shops, and enthusiasts seeking detailed information.

Value Proposition:

Provides factory-level repair and maintenance information, enabling owners to perform their own servicing and potentially save significant costs.

Key Features

Authenticity:

Directly comparable to manuals used by authorized Yamaha dealerships.

Content Scope:

Covers all major topics comprehensively, with step-by-step instructions, diagrams, illustrations, and wiring schematics.

Usability:

Designed for ease of use with clear language and visual aids, suitable for various skill levels.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Download

Compatible Operating Systems:

Windows, Mac

Readability Requirements:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Engine:

Engine Specifications, Engine Removal and Installation, Engine Tuning, Internal Engine Components

Fuel System:

Fuel System Service, Carburetor Overhaul, Fuel Pump, Fuel Tank

Transmission:

Transmission Service, Gearbox Overhaul, Clutch Operation

Drive Train:

Drive Chain Service, Sprocket Replacement, Final Drive Maintenance

Electrical System:

Electrical System Diagnosis, Wiring Schematics, Ignition System, Charging System, Lighting System

Cooling System:

Cooling System Maintenance, Radiator, Coolant Specifications

Lubrication:

Lubrication Points, Oil Specifications, Oil Change Procedures

Suspension:

Front Forks, Rear Shocks, Suspension Adjustments

Steering:

Steering System Service, Handlebar Assembly

Brakes:

Brake System Maintenance, Hydraulic Lines, Brake Pad Replacement

Bodywork:

Body Panel Removal and Installation, Trim Components

Intake Exhaust:

Intake System, Exhaust System Service

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Chain Adjustments, General Inspection

Periodic Checks:

Valve Clearance Checks, Spark Plug Service, Brake Fluid Checks

Troubleshooting:

Advanced Troubleshooting Guides, Diagnostic Procedures

Repair Procedures:

Step-by-step repair instructions for all major components

Rebuilds:

Engine rebuilds, transmission overhauls

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds)

Documentation Type:

Includes diagrams, illustrations, wiring schematics, and specifications

📊 Manual Specifications

File Format

Digital Format:

Searchable Text:

Yes (inherent to PDF, assuming OCR was performed)

Print Quality

Printability:

Yes, all pages are printable

Illustration Clarity:

Clear and concise illustrations

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, four-stroke, air-cooled

Displacement:

920 cc (approximate, specific bore/stroke details in manual)

Bore X Stroke:

Refer to manual for exact specifications

Compression Ratio:

Refer to manual for exact specifications

Performance

Horsepower:

Refer to manual for exact specifications (typically around 50-60 hp for this era/displacement)

Torque:

Refer to manual for exact specifications

Fuel System

Carburetion:

Dual Mikuni VM-type carburetors (specific model numbers in manual)

Fuel Delivery:

Gravity feed with diaphragm fuel pump

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multi-plate

Features

Gear Ratios:

Refer to manual for specific gear ratios

📐 Dimensions

Exterior

Wheelbase:

Refer to manual for exact specifications (typically around 1500mm / 59 inches)

Weights

Dry Weight:

Refer to manual for exact specifications (typically around 200-220 kg / 440-485 lbs)

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic motorcycle of the era, no electronic infotainment systems)

Driver Assistance

Driver Assistance Systems:

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time intervals (typically 3,000-5,000 miles or 6 months)

Valve Adjustment Interval:

Refer to manual for specific mileage/time intervals (critical for engine health)

Fluid Specifications

Engine Oil Type:

Refer to manual for recommended API service classification and viscosity grade (e.g., SAE 10W-40, API SF or SG)

Engine Oil Capacity:

Refer to manual for exact capacity (typically around 2.5-3.0 liters)

Brake Fluid Type:

Refer to manual for DOT specification (likely DOT 3 or DOT 4)

Fork Oil Type:

Refer to manual for recommended viscosity and capacity

Known Issues

Common Wear Items:

Carburetor synchronization, drive chain wear, fork seal leaks, aging electrical connectors.

Electrical Gremlins:

Corrosion on connectors and wiring can lead to intermittent issues, especially in older bikes. The manual's wiring diagrams are invaluable here.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycles:

Yamaha Corporation has a long history of innovation in motorcycle design and engineering, known for its performance and reliability.

Model Evolution

Virago Line:

The XV920 Virago was part of Yamaha's cruiser line, introduced in the early 1980s, offering a blend of classic styling and modern engineering for its time.

Production

Manufacturing Origin:

Japan (typical for Yamaha motorcycles of this era)

🏆 Awards & Recognition

Recognitions

Industry Reputation:

The Virago line was generally well-received for its styling and reliability in its class at the time of release.