Target Audience:
Polaris Galaxy snowmobile owners and independent repair shops
Value Proposition:
Provides comprehensive factory-level repair and maintenance information, empowering owners to perform their own servicing and diagnostics, saving on labor costs.
Factory Information:
Contains 'what the factory trained technicians already know by heart'.
Customer Support:
Includes a guarantee of quality service manual and excellent customer service.
Scope Of Guide:
Covers every nut and bolt, distinguishing and fixing any problem from basic maintenance to complex repairs.
Engine:
Detailed engine overhaul, troubleshooting, disassembly, assembly, tuning, and component diagnostics
Fuel System:
Carburetor adjustment, cleaning, rebuilding; fuel pump operation and service
Ignition System:
Ignition coil testing, spark plug specifications, timing adjustments, troubleshooting ignition faults
Drive System:
Clutch service (primary and secondary), belt inspection and replacement, chain case maintenance, gear lubrication
Suspension System:
Front and rear suspension component inspection, lubrication, shock absorber service, track system maintenance
Brakes:
Brake caliper service, hydraulic system bleeding, brake pad inspection and replacement
Electrical System:
Wiring diagrams, lighting system troubleshooting, battery maintenance, starter operation
Cooling System:
If applicable, radiator service, coolant specifications, thermostat operation
Chassis And Bodywork:
Body panel removal and installation, seat maintenance, handlebar and control adjustments
Maintenance:
Scheduled maintenance, oil changes, lubrication, track tension adjustment, general inspection
Troubleshooting:
Diagnostic procedures for common starting issues, power loss, unusual noises, and performance problems
Repair:
Step-by-step repair instructions for all major components, from minor adjustments to complete overhauls
Rebuilds:
Engine rebuild, transmission (clutch pack) rebuild, carburetor rebuild
Adjustments:
Carburetor jetting, ignition timing, clutch engagement, throttle cable adjustment, brake lever free play
Depth:
Comprehensive, from basic to advanced repair and diagnostics, suitable for both novice and experienced mechanics
Illustrations:
Hundreds of illustrations and diagrams to aid in understanding procedures and component identification
Searchability:
Searchable PDF allows for quick access to specific information
Printability:
Printable pages for on-the-job reference
Engine Type:
Typically 2-stroke, liquid or fan-cooled (specifics depend on exact Galaxy sub-model)
Bore X Stroke:
Varies by engine displacement (detailed specs in manual)
Displacement:
Likely in the 250cc to 500cc range, common for this era (specifics in manual)
Horsepower:
Varies by engine size and tuning (detailed specs in manual)
Torque:
Varies by engine size and tuning (detailed specs in manual)
Carburetor Type:
Likely Mikuni or Keihin single or dual carburetors (specific model in manual)
Fuel Type:
Unleaded gasoline (specific octane recommendation in manual)
Fuel Mixture:
Typically 50:1 or 40:1 pre-mix (specific ratio in manual)
Oil Type:
Specific 2-stroke snowmobile oil (e.g., API-TC rated) (exact specification in manual)
Type:
CVT (Continuously Variable Transmission) with centrifugal clutches
Clutch Service:
Detailed procedures for primary and secondary clutch maintenance, shimming, spring replacement, and weight adjustment
Belt Drive:
Belt inspection, replacement guidelines, and alignment checks
Chaincase Oil:
Specifications and replacement intervals for chaincase lubrication
Length:
Varies by sub-model, typically 90-110 inches (specifics in manual)
Width:
Varies by sub-model, typically 35-45 inches (specifics in manual)
Height:
Varies by sub-model, typically 40-50 inches (specifics in manual)
Dry Weight:
Varies by sub-model, typically 350-450 lbs (specifics in manual)
Payload Capacity:
Not typically specified for snowmobiles, but relates to rider and gear weight
Features:
Basic analog gauges (speedometer, tachometer), indicator lights (e.g., low oil, engine temp if applicable)
Features:
N/A (No electronic driver assistance systems typical for this era of snowmobile)
Features:
N/A (No electronic connectivity features)
Oil Change:
Based on operating hours or mileage, typically every 25-50 operating hours or annually (detailed schedule in manual)
Clutch Inspection:
Recommended at least annually or after significant use
Track Lubrication:
Specific lubrication points and intervals will be detailed
Carburetor Cleaning:
As needed, or annually before storage
Engine Oil:
Specific 2-stroke snowmobile oil (e.g., API-TC, JASO FD) (exact spec in manual)
Chaincase Oil:
Specific gear oil viscosity (e.g., SAE 80W-90) (exact spec in manual)
Coolant:
If liquid-cooled, specific antifreeze mixture (e.g., ethylene glycol based) (exact spec in manual)
Clutch Wear:
Common wear on clutch weights, rollers, and bushings, requiring inspection and replacement.
Carburetor Fouling:
Carburetors can become fouled with old fuel or debris, leading to starting or running issues.
Track Tension:
Incorrect track tension can lead to premature wear of the track and suspension components.
Ignition Components:
CDI units, coils, and stators can fail over time, affecting spark.
Polaris History:
Polaris Industries is a long-standing manufacturer of snowmobiles, founded in 1954, known for innovation and reliability in the powersports industry.
Galaxy Series:
The Galaxy was part of Polaris's lineup in the early 1980s, often representing a mid-range or touring-oriented model, evolving from earlier chassis designs.
Production Period:
Polaris produced snowmobiles throughout the 1970s and 1980s, with the Galaxy being a key model within that era.
