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Mitsubishi Colt Starion 1982-1991 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Starion Model Alias: Chrysler Conquest (North America) Production Years Covered: 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 Codes Chassis...
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Sku: 58135
Mitsubishi Colt Starion 1982-1991 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt Starion
Model Alias:
Chrysler Conquest (North America)
Production Years Covered:
1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991
Codes
Chassis Codes:
A183
👋 Introduction
Market Position
Target Audience:
Independent auto service professionals, experienced DIY mechanics, and car owners seeking informed repair discussions.
Competitive Analysis
Manual Advantage:
Provides dealership-level repair information, making it an invaluable resource for accurate and cost-effective maintenance and repairs.
Key Features
Content Quality:
Accurate, clear, and concise text combined with detailed illustrations and diagrams.
User Friendliness:
Easy-to-follow, step-by-step instructions suitable for individuals with basic mechanical knowledge.
Resource Value:
Potential for significant cost savings on repairs, valued for its comprehensive coverage and diagnostic support.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service, repair, troubleshooting, diagnostics, and maintenance for the entire vehicle.
Page Count
Estimated Page Count:
Varies by specific edition, typically 1000+ pages for full workshop manuals.
Manual Type
Manual Classification:
Factory Service Manual / Workshop Manual
Language
Primary Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine mechanical, fuel system, clutch system, manual transaxle system, automatic transaxle system, driveshaft and axle, suspension system, steering system, brake system.
Electrical Systems:
Engine electrical system, body electrical system, wiring schematics.
Environmental Systems:
Emission control system, heating, ventilation, and air conditioning (HVAC).
Body Systems:
Body (interior and exterior), restraint systems.
Procedures Included
Repair Procedures:
Step-by-step repair instructions for all covered systems, including disassembly, inspection, repair, and reassembly.
Maintenance Procedures:
Routine maintenance tasks, fluid changes, filter replacements, tune-ups.
Diagnostic Procedures:
Troubleshooting guides, fault diagnosis, electrical system diagnostics, engine performance issues.
Technical Depth
Diagnostic Level:
Advanced diagnostics, component testing, electrical circuit tracing.
Rebuild Level:
Complete engine rebuild, transmission overhaul, suspension component replacement.
Information Type:
Vehicle-specific technical data, diagrams, illustrations, wiring schematics.
📊 Manual Specifications
File Format
Document Type:
PDF
Print Quality
Printability:
Printable, allowing individual page printing.
Binding Type
Binding Method:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Software Requirements
Reader Software:
Adobe PDF Reader
Compatibility
Operating Systems:
All versions of Windows and Mac
⚙️ Engine Specifications
Primary Engine
Engine Family:
Sirius (4G63 variant)
Engine Variants
Engine Options:
2.0L 4G63T (Turbocharged I4), 2.0L 4G63 (Naturally Aspirated I4) - specific variants may differ by year and market.
Performance
Horsepower Range:
Approximately 145-195 hp (naturally aspirated) and 180-200+ hp (turbocharged), depending on year and specific turbo setup.
Torque Range:
Varies by engine, typically in the range of 170-230 lb-ft for turbocharged models.
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Carbureted on some early models or specific markets.
Engine Mechanical
Bore X Stroke:
Typically 85.0 mm x 88.0 mm for the 2.0L engine.
Compression Ratio:
Varies by engine variant, generally around 7.5:1 to 8.3:1 for turbocharged models.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transaxle
Optional
Transmission Type Optional:
3-speed or 4-speed Automatic Transaxle
Features
Drivetrain:
Rear-wheel drive (RWD) only.
📐 Dimensions
Exterior
Body Style:
2-door Coupe
Wheelbase:
Approximately 97.0 inches (2465 mm)
Length:
Approximately 175.0 inches (4445 mm)
Width:
Approximately 68.9 inches (1750 mm)
Height:
Approximately 50.0 inches (1270 mm)
Weights
Curb Weight:
Approximately 2,800 - 3,100 lbs (1270 - 1406 kg), depending on trim and equipment.
Gross Vehicle Weight Rating:
Not explicitly provided, but typical for its class.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this era and model, as testing standards were less stringent.
Active Features
Braking System:
Four-wheel disc brakes standard on most models, some rear drum brakes on base models in certain years.
Suspension Type:
Independent front and rear suspension (MacPherson struts front, multi-link rear).
Passive Features
Seat Belts:
Standard three-point seat belts.
Restraint Systems:
Manual seatbelt adjustment, no airbags in early models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player, often with optional equalizer or premium sound system.
Climate Control:
Manual climate control, optional automatic climate control, and air conditioning.
Driver Assistance
Cruise Control:
Optional cruise control system.
Connectivity
Original Features:
Limited by the era; no modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, refer to manual for specific recommendations.
Spark Plug Replacement:
Around 30,000 miles (48,000 km), consult manual for specific plug type and gap.
Timing Belt Replacement:
Crucial maintenance item for the 4G63 engine, typically recommended every 60,000 miles (96,000 km) or 4 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 10W-30 or 10W-40 recommended. Consult manual for exact viscosity and capacity.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Type Automatic:
Dexron II or equivalent ATF.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Turbocharger seals, intercooler hoses, suspension bushings, clutch wear, rust (particularly in wheel wells and rocker panels).
Engine Specific Concerns:
Potential for turbocharger failure due to improper maintenance or oil starvation, head gasket issues if overheated, timing belt integrity is paramount.
Electrical Concerns:
Degradation of wiring insulation over time, issues with sensors, and the aging of the engine control unit (ECU) can occur.
📚 Vehicle History
Brand Heritage
Brand Identity:
Mitsubishi's performance-oriented sports coupe designed to compete in a growing market segment.
Model Evolution
Generations:
Single generation (A183) spanning 1982-1991, with various updates to engines, styling, and features.
Key Updates:
Introduction of fuel injection, intercooled turbochargers, electronic engine control, and design revisions over its production run.
Production
Manufacturing Location:
Japan
Market Availability:
Worldwide, including North America (as Chrysler Conquest), Europe, and Asia.
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Often praised by automotive press for its performance, handling, and value in its class during its production run.
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