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BMW R80 GS R100 R 1982 Service Repair Workshop Manual

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๐Ÿท๏ธ Basic Information Identification Make: BMW Model: R80GS / R100GS Year: 1982 Codes Engine Family: Airhead Boxer Model Codes: R80GS (Type 247E), R100GS (Type 247G) ๐Ÿ‘‹ Introduction Market Position Segment:...
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Type: Motorcycle
Vendor:
Sku: 73567
BMW R80 GS R100 R 1982 Service Repair Workshop Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
BMW
Model:
R80GS / R100GS
Year:
1982
Codes
Engine Family:
Airhead Boxer
Model Codes:
R80GS (Type 247E), R100GS (Type 247G)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Adventure Touring Motorcycle
Target Audience:
Owners and mechanics seeking detailed repair and maintenance information for BMW R80GS and R100GS models
Competitive Analysis
Competitors:
Honda Transalp, Yamaha Tenere, Suzuki DR-Z/DR BIG series (though the R80/R100GS pioneered the segment)
Key Features
Vehicle Type:
Dual-sport motorcycle with robust build and off-road capability
Manual Value:
Essential for maintaining the longevity and performance of these classic BMW motorcycles
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
300-400
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, cylinder head, piston, crankshaft, camshaft, timing chain, oil pump, lubrication system
Fuel System:
Carburetor (Bing) disassembly, adjustment, cleaning; fuel tank, fuel lines, fuel pump (if applicable)
Ignition System:
Ignition timing, points, condenser, spark plugs, ignition coils, electronic ignition systems (if applicable for later revisions/models covered within the year range)
Transmission Gearbox:
Gearbox disassembly, assembly, gear selection, clutch operation, drive shaft, final drive
Electrical System:
Wiring diagrams, lighting, charging system (alternator, regulator), starter motor, battery, instrumentation, fuses
Brakes:
Front disc brake system (caliper, master cylinder, fluid), rear drum brake system, brake lines, adjustments
Suspension:
Front telescopic forks (oil change, seal replacement, spring preload), rear monolever (or twin shock for early R80), shock absorber adjustment
Chassis Frame:
Frame inspection, steering head bearings, wheel bearings, swingarm pivot
Bodywork Trim:
Fairing (if applicable), fuel tank removal, seat, fenders, luggage racks
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug checks, air filter cleaning, chain adjustment (if applicable for pre-Monolever models), brake fluid changes
Troubleshooting:
Systematic fault diagnosis for engine, electrical, and mechanical issues
Repair Rebuild:
Detailed step-by-step instructions for component disassembly, repair, and reassembly
Diagnostics:
Component testing, measurement specifications, wiring checks
Adjustments:
Valve clearance, carburetor synchronization, idle speed, clutch cable, brake lever free play
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to full engine/gearbox rebuilds)
Detail Level:
Mechanic-grade, with torque specifications, clearances, and schematics
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (depending on PDF origin)
Print Quality
Quality:
Digital reproduction of original factory manual, quality varies but generally clear
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
โš™๏ธ Engine Specifications
Primary Engine
Type:
Air-cooled, four-stroke, boxer-twin cylinder
Bore X Stroke R80:
82.0 mm x 74.6 mm
Bore X Stroke R100:
94.0 mm x 70.5 mm
Displacement R80:
797.5 cc
Displacement R100:
979.7 cc
Performance
Horsepower R80:
Approx. 50 hp @ 6200 rpm
Horsepower R100:
Approx. 65 hp @ 7250 rpm
Torque R80:
Approx. 56 Nm (41 lb-ft) @ 4700 rpm
Torque R100:
Approx. 77 Nm (57 lb-ft) @ 5700 rpm
Fuel System
Carburetors:
2 x Bing 32/36/32/40/40/42mm (depending on specific model variant and year)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type Specification:
API SG or higher, SAE 20W-50 recommended (check specific manual for variations)
Oil Capacity:
Approx. 2.5 liters (2.6 quarts)
๐Ÿ”ง Transmission
Standard
Type:
5-speed constant mesh
Drive:
Shaft drive
Features
Clutch:
Single dry plate, diaphragm spring
Gearbox Oil Type:
GL-5 SAE 90 gear oil
Gear Ratios
Typical Ratios:
1st: 3.46, 2nd: 2.42, 3rd: 1.78, 4th: 1.40, 5th: 1.17 (exact ratios vary slightly by model)
๐Ÿ“ Dimensions
Exterior
Wheelbase:
Approx. 1460 mm (57.5 inches)
Length:
Approx. 2180 mm (85.8 inches)
Weights
Dry Weight R80:
Approx. 198 kg (436.5 lbs)
Dry Weight R100:
Approx. 205 kg (452 lbs)
Fuel Tank Capacity:
26 liters (6.9 gallons) including reserve
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Standards:
Industry standard for the era, focused on mechanical integrity and rider control
Active Features
Braking:
Front hydraulic disc, rear drum brake, designed for predictable stopping power
Suspension:
Stable chassis and adjustable suspension contribute to rider control
Passive Features
Lighting:
Halogen headlight, tail light, brake light, turn signals
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
N/A (Designed for simplicity and reliability, not modern infotainment)
Driver Assistance
Electronic Aids:
N/A (No electronic rider aids like ABS or traction control)
Connectivity
Connectivity Features:
N/A (Basic electrical system)
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or annually
Valve Adjustment:
Every 10,000 - 12,000 km (6,000 - 7,500 miles)
Spark Plug Check:
Every 5,000 - 7,500 km (3,000 - 5,000 miles)
Fluid Specifications
Brake Fluid:
DOT 4
Fork Oil:
Typically SAE 15W or 10W (check manual for exact specification and volume per fork leg)
Known Issues
Common Wear Items:
Clutch wear, starter motor brushes, charging system components (rectifier, stator), steering head bearings, final drive spline wear
Engine Characteristics:
Tendency to burn oil if not maintained, occasional exhaust valve guide wear
Maintenance Tasks
Carburetor Maintenance:
Regular cleaning and synchronization of Bing carburetors is crucial for smooth running
๐Ÿ“š Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing durable, well-engineered motorcycles, particularly known for its boxer engines and shaft drive
Model Evolution
Gs Development:
The 'GS' (Gelรคnde/StraรŸe - Terrain/Street) designation signifies BMW's pioneering efforts in the adventure touring segment, building upon the R series platform with longer travel suspension and more rugged components
Introduction Year:
The R80G/S was introduced in 1980, and the R100GS followed in 1987, but this manual covers models from the early 1980s which are foundational to the GS lineage. The 1982 models are representative of the initial R80G/S generation.
Production
Manufacturing Origin:
Germany
๐Ÿ† Awards & Recognition
Recognitions
Model Impact:
The R80G/S is widely credited with defining the modern adventure motorcycle category, praised for its versatility and durability.
Ratings
Reliability Reputation:
Excellent, known for its robust build quality and long lifespan when properly maintained.
Certifications
Manual Certification:
Represents factory-authorized service procedures, ensuring accuracy for professional repairs.
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