Engine Mechanical:
Full engine assembly, disassembly, overhaul, timing, cooling, lubrication
Engine Fuel System:
Carburetor systems (e.g., Weber, Motorcraft), fuel injection (early systems), fuel pumps, lines
Ignition System:
Distributor, ignition coils, spark plugs, electronic ignition (if applicable)
Transmission Manual:
Clutch, gearbox (e.g., Type 9), driveshafts, linkages
Transmission Automatic:
If optional automatic transmission was available for petrol models in these years, coverage is likely
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, parking brake
Suspension Front:
MacPherson struts, control arms, anti-roll bar
Suspension Rear:
Trailing arms, torsion beams, shock absorbers
Steering:
Steering rack, column, linkages
Electrical System:
Battery, alternator, starter motor, lighting, wipers, horn, fuse box, wiring diagrams
Bodywork Exterior:
Body panel removal/installation, doors, hoods, bumpers, glass, seals
Bodywork Interior:
Seats, dashboard, trim panels, carpets, heating system
Exhaust System:
Manifold, catalytic converter (if applicable), muffler, pipes
Cooling System:
Radiator, coolant hoses, thermostat, water pump, fan
Fuel Storage Delivery:
Fuel tank, fuel lines, fuel filter
Emission Controls:
PCV system, EGR (if fitted), catalytic converter operation
Preventative Maintenance:
Oil changes, filter replacements, fluid checks, belt inspections, spark plug replacement
Troubleshooting:
Diagnostic guides for common faults, symptoms and solutions
Engine Repair:
Complete overhaul procedures, piston ring replacement, valve guide servicing
Transmission Repair:
Gearbox disassembly and reassembly, clutch replacement
Brake System Repair:
Brake pad/shoe replacement, caliper/cylinder overhaul, bleeding procedures
Suspension And Steering Repair:
Component replacement, alignment specifications
Electrical Diagnostics:
Wiring diagram interpretation, component testing
Body And Trim Repair:
Panel replacement, interior trim fitting
Bodywork Collision Repair:
Information on structural repair, panel alignment, though likely less detailed than dedicated body repair manuals
Painting And Finishing:
General guidance on painting and product recommendations
Depth:
Comprehensive (covers everything from routine maintenance to full engine and transmission rebuilds)
Diagnostic Level:
Advanced (includes detailed troubleshooting charts and fault codes where applicable)
Repair Complexity:
Suitable for experienced home mechanics and professional technicians
Engine Variants:
Likely covers 1.0L, 1.1L, 1.3L, and potentially 1.4L (CVH) petrol engines. Specific codes (e.g., Valencia, HCS, CVH) would be detailed within.
Typical Horsepower Range:
40-75 hp (depending on engine size and variant)
Typical Torque Range:
60-110 Nm (depending on engine size and variant)
Carburetor Types:
Details on common carburetor types like Weber 30/32/34 DMTR, Motorcraft VV/TC, and Solex would be present.
Fuel Injection Systems:
Information on early single-point or multi-point fuel injection systems if equipped on specific models in this range.
Oil Change Interval:
Typically every 6,000 - 10,000 miles or 12 months (refer to manual for exact spec).
Spark Plug Replacement Interval:
12,000 - 20,000 miles, depending on plug type (refer to manual).
Timing Belt Replacement Interval:
For CVH engines, typically 60,000 miles or 5 years (critical to verify and replace).
Engine Oil Type:
API SF or SG classification, viscosity typically 10W-40 or 20W-50 (check manual).
Coolant Specification:
Ethylene glycol based antifreeze, typically a 50/50 mix with water.
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for specific gearbox).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Common Corrosion Areas:
Wheel arches, sills, door bottoms, rear valance.
Engine Wear Points:
Camshaft wear (overhead cam engines), piston ring wear, potential head gasket issues on higher mileage units.
Electrical Faults:
Wiring loom degradation, earth point corrosion, alternator/starter motor issues.
Suspension Wear:
Wear in front suspension bushes, ball joints, and rear axle mounting points.
